“Green”, ceramic tapes intended as building blocks for making complex, fully ceramic components and devices for electronic-, lab-on-chip-, and sensing applications, the manufacture of which comprises in sequence: I. mixing of a ceramic “green” paste, II. homogenisation of a ceramic “green” paste, III. dimensioning and optionally structuring the ceramic “green” paste, IV. drying of the dimensioned and structured ceramic paste, in which: step iii) is performed in a combination of an extruder and a calender, the extruder being provided with a circular extrusion die, splitting and unfolding the extruded tube to a flat, continuous tape strip, using methylcellulose or derivatives thereof as binder, and, an additional step chosen among cutting and punching the thus dimensioned and optionally structured “green” paste, thereby making thick, “green” tapes. A method for its manufacture is also contemplated.

The present invention relates to a method for manufacturing a low density inorganic powder insulator having a low density molded structure using expanded perlite without a binder and a mold machine for manufacturing the same, and more particularly, to a technology of uniformly dispersing perlite particles having a shape of irregular fragments of glass using expanded perlite to form a framework among synthetic silica to improve molding strength even at a low density, thereby reducing thermal conductivity (conduction and convection blocking) due to a low density and an increase in a specific surface area. Further, the present invention relates to a method for manufacturing a low density inorganic powder insulator having a molded structure using economical expanded perlite having excellent physical properties by compression-molding a clad sheet material using a mold machine having a porous plate and a filter so as to remove pressure and air, which are generated during compression due to the use of the clad sheet material having low specific gravity and a large specific surface area, from a molded product or manufacturing the clad sheet material into a compressed clad sheet using a compression roller, and a mold machine for manufacturing the same.

A compression device, means for controlling the compression device, a drum having an inner chamber, means for rotating the drum, and first and second delivery devices for delivering first and second materials into the inner chamber of the drum while the drum is rotating. The compression device compresses the first and second material in the inner chamber of the drum while the drum is rotating about the center of the drum in response to the means for controlling the compression device. The apparatus may include a stirring device; and a means for controlling the stirring device; wherein the stirring device is configured with respect to the drum so that the stirring device can be moved up and down to a desired depth within the drum and rotates within the inner chamber of the drum to stir the first and second materials in the drum while the drum is rotating.

A compression device, means for controlling the compression device, a drum having an inner chamber, means for rotating the drum, and first and second delivery devices for delivering first and second materials into the inner chamber of the drum while the drum is rotating. The compression device compresses the first and second material in the inner chamber of the drum while the drum is rotating about the center of the drum in response to the means for controlling the compression device. The apparatus may include a stirring device; and a means for controlling the stirring device; wherein the stirring device is configured with respect to the drum so that the stirring device can be moved up and down to a desired depth within the drum and rotates within the inner chamber of the drum to stir the first and second materials in the drum while the drum is rotating.

An apparatus for forming compacted powder products. The apparatus includes a powder supply system and a compacting station. An emitter emits an input X-ray beam having a predetermined emission intensity. An output detector detects an output parameter representing an output intensity of the X-ray beam which passes through the powders. A reference detector detects a reference parameter representing the effective intensity of the X-ray beam generated. A control unit is programmed to compensate the output parameter by means of the reference parameter and to generate a control signal representing the density detected and to control the powder supply system by means of the control signal.

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

A machine and method for compacting a powder material; the machine comprises a compacting device, which is adapted to compact the powder material; a conveyor assembly to convey a layer of powder material, along a portion of a given path, to the compacting device; and an adjusting assembly, which is adapted to change the width of the layer of powder material along the portion of the given path and consequently the thickness of the layer of powder material at its longitudinal edges.

Methods of forming composite block briquettes of prefabricated thinsets, grouts, and self-leveling underlayment products having high sand content, and the resultant composite block briquettes. Processing conditions within a compacting tool are controlled to generate a press force that is applied to a prefabricated cementitious product having a high sand content, whereby the press force enables formation of sustainable prefabricated product briquettes having a high sand content. The controlled compacting processing conditions and parameters of the invention generate usable briquettes that break up and form the intended resultant product of the starting prefabricated cementitious product.

Methods of forming composite block briquettes of prefabricated thinsets, grouts, and self-leveling underlayment products having high sand content, and the resultant composite block briquettes. Processing conditions within a compacting tool are controlled to generate a press force that is applied to a prefabricated cementitious product having a high sand content, whereby the press force enables formation of sustainable prefabricated product briquettes having a high sand content. The controlled compacting processing conditions and parameters of the invention generate usable briquettes that break up and form the intended resultant product of the starting prefabricated cementitious product.

Plant (2) for the production of slabs made of composite stone material from a mix (M) containing granules of stone or ceramic or glass material and a binder, comprising at least one temporary support or mould (S), a distributor for the mix (M) designed to distribute a layer of mix (M) on the temporary support or mould (S), a station (4) for performing compaction by means of vacuum vibro-compression of the mix (M) arranged on the temporary support or mould (S) and a station for hardening the mix (M) so as to form the finished slabs. The plant (2) comprises a device (1) positioned downstream of the distributor and upstream of the compaction station (4) and comprising means (16) which act on the top surface of the mix (M) for pre-compaction and levelling of the mix (M) arranged on the temporary support or mould (S). The invention also relates to a method for the production of slabs of composite stone material from a mix (M).