Process and mold embodiments are described herein for creating polyurethane molds that allow for the production of manhole bases.

The present disclosure is generally directed to processes and apparatuses for use in forming one or more flow channels within a prefabricated manhole assembly. More specifically, an exemplary apparatus embodying various aspects of the disclosure may contain a rigid channel form with a closed top portion, a curved bottom portion, a first end, and a second end. The apparatus may also contain a bung(s) removably positioned into an exterior hole through a sidewall of the prefabricated manhole that may receive one end of the channel form, the bung(s) interior end may further have an open-ended U-shaped slot. A sliding wedge may be used to engaged/disengage the flow channel form.

A modular assembly is provided for managing the flow of fluid beneath a ground surface. The assembly can feature a plurality of modules, each having a deck portion and opposing sidewalls extending downward therefrom. The opposing sidewalls can slope outward and away from one another as they extend downward from the deck portion. The modules further comprise a shoulder for supporting a link slab, and to support and separate modules that are stacked during transportation or storage. The sidewalls can define an interior fluid passageway having a flared configuration from top to bottom. The link slab and sidewalls of adjacent modules can define an exterior fluid passageway in fluid communication with a lateral fluid channel. A method is also provided for making a precast concrete module for use in the modular assembly.

An adjustable mold capable of making castings of various configuration is provided. The adjustable mold has an adjustable die with a core and an adapter, a protrusion, a cavity, and an outer portion with at least two sidewalls, at least two endwalls, and a base therebetween, which outer portion at least partially surrounds the adjustable die to thereby define a mold. During casting, molding material is poured in the mold and allowed to cure to make a casting. The adapter is replaceable to enable castings of multiple configurations to be cast suing the adjustable mold.

A manhole base assembly and a method for making the same employ a non-cylindrical, low-volume concrete base that is fully lined to protect the concrete against chemical and physical attack while in service. This lined concrete manhole base assembly may be readily produced using a modular manhole form assembly which can be configured for a wide variety of geometrical configurations compatible with, e.g., varying pipe angles, elevations and sizes. The form assembly is configurable to provide any desired angle and elevation for the pipe apertures to interface with various underground systems, and can be formed on-site to facilitate compatibility with existing structures. The assembly provides for flexible, modular construction of a wide variety of lined manhole base assemblies at minimal cost, reduced concrete consumption and reduced operational complexity. The modular nature of the production form assembly also facilitates reduced inventory requirements when various manhole base assembly geometries are needed.

A manhole base liner (1), in particular for a wastewater manhole, has a base body (2) which comprises a tread surface (3) and at least one pipe connection opening (5). The base body (2) is produced in one piece from flexible material with a wall thickness, with which it can be bent together substantially arbitrarily in at least partial regions.

A manhole base liner (1), in particular for a wastewater manhole, has a base body (2) which comprises a tread surface (3) and at least one pipe connection opening (5). The base body (2) is produced in one piece from flexible material with a wall thickness, with which it can be bent together substantially arbitrarily in at least partial regions.

A manhole base assembly and a method for making the same employ a non-cylindrical, low-volume concrete base that is fully lined to protect the concrete against chemical and physical attack while in service. This lined concrete manhole base assembly may be readily produced using a modular manhole form assembly which can be configured for a wide variety of geometrical configurations compatible with, e.g., varying pipe angles, elevations and sizes. The form assembly is configurable to provide any desired angle and elevation for the pipe apertures to interface with various underground systems, and can be formed on-site to facilitate compatibility with existing structures. The assembly provides for flexible, modular construction of a wide variety of lined manhole base assemblies at minimal cost, reduced concrete consumption and reduced operational complexity. The modular nature of the production form assembly also facilitates reduced inventory requirements when various manhole base assembly geometries are needed.

A manhole base liner (1), in particular for a wastewater manhole, has a base body (2) which comprises a tread surface (3) and at least one pipe connection opening (5). The base body (2) is produced in one piece from flexible material with a wall thickness, with which it can be bent together substantially arbitrarily in at least partial regions.

A manhole base assembly and a method for making the same employ a non-cylindrical, low-volume concrete base that is fully lined to protect the concrete against chemical and physical attack while in service. This lined concrete manhole base assembly may be readily produced using a modular manhole form assembly which can be configured for a wide variety of geometrical configurations compatible with, e.g., varying pipe angles, elevations and sizes. The form assembly is configurable to provide any desired angle and elevation for the pipe apertures to interface with various underground systems, and can be formed on-site to facilitate compatibility with existing structures. The assembly provides for flexible, modular construction of a wide variety of lined manhole base assemblies at minimal cost, reduced concrete consumption and reduced operational complexity. The modular nature of the production form assembly also facilitates reduced inventory requirements when various manhole base assembly geometries are needed.