Volume of a concrete mix load in a rotatable mixer drum is determined using an in-and-out sensor probe system wherein the probe submerges into and exits from the concrete during mixer drum rotation and provides data to a processor used in the system for calculating volume of the concrete mix load based on the data. To take into consideration any concavity, convexity, and/or cascading surface flow effects that can hinder accurate determination of the concrete load volume, the processor is configured to compare original batch volume and rheology of the concrete load monitored during drum rotation. The calibration of load volume involves a comparison between real-time data and historic data stored in processor-accessible memory, and further take into account the speed and tilt of the mixer drum (such as caused by roadway conditions), the concrete mix design, and other factors.

A drum control system includes a mixture sensor and a controller. The mixture sensor is configured to be positioned within a drum to engage with drum contents to facilitate acquiring drum contents data indicative of a property of the drum contents. The controller is configured to control a drive system to rotate the drum at a first, unmixed speed following receipt of the drum contents by the drum where the drum contents including ingredients of a concrete mixture; acquire the drum contents data from the mixture sensor and monitor the property of the drum contents as the drum rotates; and control the drive system to rotate the drum at a second, mixed speed in response to determining that the property of the drum contents indicates that the ingredients have been sufficiently mixed.

A method includes acquiring, by one or more processing circuits, en route data as a vehicle travels from a first location to a second location, and predicting, by the one or more processing circuits, a delivery property for the contents based on the en route data. The en route data includes content data regarding a current property of contents being transported by the vehicle, environment data regarding an environmental characteristic external to the vehicle, and GPS data regarding at least one of a travel distance, a travel time, traffic information, or a road parameter between the first location and the second location.

A method includes acquiring delivery data for contents for transport by a vehicle, the delivery data regarding at least one of a delivery location, a delivery time, or a delivery route; acquiring an initial property of the contents; predicting a delivery property for the contents based on the delivery data and the initial property; acquiring en route data including at least one of (i) content data regarding a current property of the contents, (ii) environment data regarding an environmental characteristic external to the vehicle, or (iii) GPS data regarding at least one of a travel distance, a travel time, traffic information, or a road parameter between a current location of the vehicle and the delivery location for the contents; and updating the prediction for the delivery property for the contents based on the en route data.

A method for detecting segregation occurring in fresh concrete mixture being agitated in a drum generally includes: rotating said drum about its rotation axis at a low rotational speed for agitating said fresh concrete mixture during at least a rotation; said fresh concrete mixture segregating, said segregating including gravity pulling denser concrete ingredients downwards in said fresh concrete mixture; measuring a plurality of pressure values indicative of pressure exerted onto a rheological probe mounted inside said drum and moving through said fresh concrete mixture as said drum rotates; providing reference data indicative of a behaviour of said rheological probe in a fresh concrete mixture in said absence of said segregating; and detecting that said segregating has occurred, including comparing at least some of said measured pressure values to said reference data.

A system for sensing the volume and/or viscosity of a slurry (e.g., like concrete) contained in a rotating container or drum, having a sensor and a signal processor. The sensor is configured to attach inside a rotating container or drum having a known geometry, sense angular positions of the sensor and also sense associated entry and exit points when the sensor enters and exits the slurry, including concrete, contained in the rotating container or drum, and provide signaling containing information about the angular positions and the associated entry and exit points. The signal processor receives the signaling, and determines corresponding signaling containing information about a volumetric amount, or a viscosity, or both, of the slurry in the rotating container or drum, based upon the signaling received.

A vehicle system includes a controller configured to acquire environment data, acquire GPS data including information regarding characteristics of a route between an initial location of a vehicle and a destination for the vehicle, receive an initial property of drum contents within a mixing drum of the vehicle, receive a target property for the drum contents, operate a drum drive system of the vehicle at a first drive speed determined based on the initial property, the target property, the environment data, and the GPS data, receive a signal from a mixture sensor indicative of a current property of the drum contents at a current location of the vehicle different than the initial location, and adjust the first drive speed of the drum drive system to a second drive speed where the second drive speed is determined based on the target property, the current property, updated environment data, and updated GPS data.

A low-density, high-strength concrete composition that is lightweight and self-compacting or non-self-compacting, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at a lower density, such as an oven-dried density as low as 40 lbs./cu.ft. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.

A system includes a non-transitory computer-readable storage medium. The non-transitory computer-readable storage medium has instructions stored thereon that, upon execution by a processor of a portable user device, cause the processor to wirelessly connect to a machine via a wireless transceiver of the portable user device, display a control interface for the machine on a user interface of the portable user device, receive a user input through the control interface regarding operation of a controllable component of the machine, and provide a command to the machine via the wireless transceiver based on the user input to facilitate remote operation of the controllable component of the machine.

A vehicle includes a chassis, an engine, a drum assembly, and a control system. The drum assembly includes a drum configured to receive drum contents and a drive system coupled to the drum. The drive system is configured to rotate the drum to agitate the drum contents. The control system is configured to operate the drive system at a drive speed; receive data comprising at least one of (i) a drum speed command from a remote monitoring system, (ii) a signal from a mixture sensor configured to acquire mixture data indicative of a current property of the drum contents, (iii) the current property of the drum contents from the remote monitoring system, and (iv) an initial property of the mixture from at least one of a batching system, the mixture sensor, and a user input device; and adjust the drive speed of the drum based on the data.