Disclosed are a microwave-enhanced extruder facility and an organic reaction module. The microwave-enhanced extruder facility includes a screw extruder and a microwave generator. The screw extruder includes a feeding module and an organic reaction module. The feeding module includes a plurality of conveying blocks connected to each other. First barrels are clamped in the first conveying blocks, and screws are arranged in the first barrels. The organic reaction module is connected to the microwave generator and includes a second conveying block, and the microwave generator is connected to the second conveying block. The second conveying block is provided with two clamping plates and a frame connecting the two clamping plates. A second barrel is clamped in the second conveying block. Waveguide tubes are connected to the upper and lower ends of the second conveying blocks respectively.

Disclosed are a microwave-enhanced extruder facility and an organic reaction module. The microwave-enhanced extruder facility includes a screw extruder and a microwave generator. The screw extruder includes a feeding module and an organic reaction module. The feeding module includes a plurality of conveying blocks connected to each other. First barrels are clamped in the first conveying blocks, and screws are arranged in the first barrels. The organic reaction module is connected to the microwave generator and includes a second conveying block, and the microwave generator is connected to the second conveying block. The second conveying block is provided with two clamping plates and a frame connecting the two clamping plates. A second barrel is clamped in the second conveying block. Waveguide tubes are connected to the upper and lower ends of the second conveying blocks respectively.

A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

A process for drying granular polymeric material, includes: dehumidifying the granular polymeric material by a first flow of gas at a first temperature of between 100° C. and 150° C.; heating the dehumidified granular polymeric material to a second temperature, greater than the first temperature; drying the granular polymeric material heated to the second temperature, by applying a predefined vacuum level.
The pressure-sealing elements include a filling unit, which includes a small tank blocked upstream and downstream by shut-off valves, as well as a discharge unit, which includes a small tank blocked upstream and downstream by respective shut-off valves.

A process for drying granular polymeric material, includes: dehumidifying the granular polymeric material by a first flow of gas at a first temperature of between 100° C. and 150° C.; heating the dehumidified granular polymeric material to a second temperature, greater than the first temperature; drying the granular polymeric material heated to the second temperature, by applying a predefined vacuum level.
The pressure-sealing elements include a filling unit, which includes a small tank blocked upstream and downstream by shut-off valves, as well as a discharge unit, which includes a small tank blocked upstream and downstream by respective shut-off valves.

The disclosure relates to a method of manufacturing a fibre reinforced composite, wherein the surface of the fibre reinforced composite modified by using a laser radiation. In particular, the pre-treatment is performed before a bonding process. Time-consuming and dust generating grinding of the surface can be avoided.

The disclosure relates to a method of manufacturing a fibre reinforced composite, wherein the surface of the fibre reinforced composite modified by using a laser radiation. In particular, the pre-treatment is performed before a bonding process. Time-consuming and dust generating grinding of the surface can be avoided.

A process for forming a mat containing a fiber filler including providing one or more sources of extended length fiber; feeding the one or more sources of extended length fiber simultaneously to an automated cutting machine to produce chopped tow fibers; separating the chopped fiber tow into individual chopped fibers that form a fiber filler; coating the fiber filler with a binder; depositing the fiber filler on a first sheet of thermoplastic; covering the fiber filler with a second sheet of thermoplastic to form a stack; and moving the stack to a treatment chamber to form a fiber mat.

A process for forming a mat containing a fiber filler including providing one or more sources of extended length fiber; feeding the one or more sources of extended length fiber simultaneously to an automated cutting machine to produce chopped tow fibers; separating the chopped fiber tow into individual chopped fibers that form a fiber filler; coating the fiber filler with a binder; depositing the fiber filler on a first sheet of thermoplastic; covering the fiber filler with a second sheet of thermoplastic to form a stack; and moving the stack to a treatment chamber to form a fiber mat.

A system for controlling the temperature of a film before and/or during application, the system including: a heat source for heating a film; and stretch rollers; wherein the heat source heats the film from an ambient temperature to a temperature from about 2° C. to about 40° C. above the ambient temperature, wherein the film is heated prior to or simultaneous to being stretched by the stretch rollers, and wherein the ambient temperature is below 15° C. A system for improving the application of film by transfer of electrostatic charge is also described. The preheating system and/or electrostatic charge system may be used to enhance binding and sealing properties of stretch films used for wrapping palletized products in a reduced temperature environment. Other embodiments of the preheating film system and electrostatic charge system, and methods for their use, are described herein.