Disclosed are an embedded co-cured composite material with large-damping and electromagnetic wave absorbing properties and a preparation method and an application thereof, belonging to damping composite materials. The embedded co-cured composite material is formed by interlacing a plurality of electromagnetic wave absorbing prepreg layers and a plurality of electromagnetic wave absorbing damping layers. Each of the electromagnetic wave absorbing prepregs layers includes a fiber cloth, a micro-nano electromagnetic wave absorbing material and a resin. Contents of the micro-nano electromagnetic wave absorbing material in the electromagnetic wave absorbing prepreg layers and the electromagnetic wave absorbing damping layers have a gradient increase or decrease according to a sequence of the electromagnetic wave absorbing prepreg layers. Each of the electromagnetic wave absorbing damping layers includes a viscoelastic damping material and the micro-nano electromagnetic wave absorbing material.

Disclosed herein are devices and methods for manufacturing uncured, near-net shape plies. Such devices include: a plurality of spools, each dispensing a dry tow; optionally, a plurality of spreaders to spread the dry tows; optionally, a means to combine the dry tows into a plurality of tapes or bundles; a plurality of feeders, each carrying a tow, tape or bundle, and adapted to maintain the tows, tapes or bundles in a parallel arrangement; a cutting apparatus adapted to independently cut each individual tow, tape or bundle to a pre-determined length; optionally, a conveyor adapted to transport the cut tows, tapes or bundles away from the cutting apparatus; an in-line resin infuser adapted to impregnate the dry tows, tapes or bundles with resin material; and a receiver for the cut tows, tapes or bundles, wherein the cut tows, tapes or bundles are impregnated and configured in the form of a near-net shape ply.

A reinforced pultruded profile having a top edge, a bottom edge spaced along a vertical axis extending between the top edge and the bottom edge, a transverse axis oriented perpendicular to the vertical axis, and a machine axis oriented along a length of the profile. The pultruded profile includes a first reinforcing layer spaced along the vertical axis and oriented along the transverse axis, a second reinforcing layer spaced along the vertical axis and oriented along the transverse axis, and a first structural layer located between the first reinforcing layer and the second reinforcing layer, the first structural layer having a modulus of elasticity of at least 175 GPa.

A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

A method is described for producing a prepreg formed by applying a matrix resin to a reinforcing fiber sheet, wherein the method can effect continuous running without clogging due to generated fuzz even at a high running speed and effect efficient impregnation of the reinforcing fiber sheet with a matrix resin. A method of producing a prepreg includes allowing a reinforcing fiber sheet to pass substantially vertically downward through the inside of a coating section storing a matrix resin to obtain a matrix resin-impregnated reinforcing fiber sheet in which the matrix resin is applied to the reinforcing fiber sheet and at least heating the matrix resin-impregnated reinforcing fiber sheet, wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other, wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet.

Methods of making a composite article are provided herein. The method can include an unwinding step including unwinding a fiber substrate material from a creel at an unwinding velocity and an impregnation step including applying an uncured resin composition to the fiber substrate material to form a resin-fiber material. The method further includes a winding step comprising applying the resin-fiber material onto a shaped surface at a winding velocity and a solidifying step comprising applying heat to the resin-fiber material to initiate an exothermic reaction comprising polymerization, cross-linking, or both of the uncured resin composition. Temperature of the resin-fiber material can be monitored during operation of the method and a polymerization front velocity set point (v.sub.pfs) and an operating polymerization front velocity (v.sub.pfo) can be determined. Parameters can be adjusted to maintain a v.sub.pfo that is substantially the same as the v.sub.pfs. Systems for performing said methods are also provided.

A resin bath device for wet winding provided herein includes a resin stirring bath and a resin impregnation bath, where a bottom of a side wall of the resin stirring bath is connected to the resin impregnation bath, two ingredient baths are provided at two ends of the resin stirring bath, and a stirring mechanism is arranged inside the resin stirring bath. A resin dipping roller is mounted at a middle of the resin impregnation bath where a pressure roller is mounted at tops of side walls; an electric heating coil is arranged inside a bottom wall of the resin impregnation bath, and an electric heating rod is arranged at an axis of the pressure roller; and wire guide rollers are mounted at two ends of the side wall of the resin impregnation bath.

The invention relates to a method for manufacturing a part made from composite material, having a body and one or more continuous fibre bundles in its interior, characterised in that it comprises the stages of: a) obtaining a body that includes one or more tubular cavities in its interior that extend between a first end, disposed on the outer surface of the body and which comprises an inlet orifice, and a second end, opposite to the first end; b) introducing resin in the liquid state and a continuous fibre bundle in the interior of at least one tubular cavity through its inlet orifice; and c) curing the resin until it solidifies, adhering to the body and fixing the continuous fibre bundle. The invention also relates to a system for manufacturing a part made from composite material and to the part made from composite material obtained.

A composite filament for use in additive manufacturing such as fused filament fabrication is described along with methods of its construction and use. The composite filament includes a single continuous filament (e.g., a continuous carbon roving) and a polymer (e.g., a high glass transition polymer) in intimate contact. The composite filament is formed through immersion of the continuous filament in a solution of the polymer. The composite filament can be combined with an additional formation material in an additive manufacturing process.

The invention relates to a method and facility for manufacturing a tape of reinforcement filaments impregnated by a polymer matrix, said tape having a constant width across the entire length thereof, wherein the filaments extend in a direction parallel to the length of the tape, from a strand of filaments coming from a feeding reel, the method including steps and units that make it possible to manage the unwinding tension of the strand, to guide the strand on the axis of the machine, to manage the width of the strand, to deposit the polymer on the strand by electrostatic powdering, with a polymer weight ratio of around 20% to around 75% to melt the polymer, to calibrate the width and thickness of the tape and to collect the tape on the storage reel.