B29C2791/003

Method for manufacturing fibrous yarn
11685096 · 2023-06-27 · ·

Disclosed is a method for the manufacture of fibrous yarn including the steps, where an aqueous suspension including fibers and at least one rheology modifier is provided, followed by directing the suspension through at least one nozzle, to form at least one yarn, and then dewatering the yarn.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220355526 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing a polymer crystallizer comprising at least one heating element, and at least one blower; (2) providing an MRS extruder having an MRS section comprising a plurality of satellite screws; (3) providing a vacuum pump in fluid communication with the MRS section; (4) grinding and washing the PET-containing material; (5) heating the PET-containing material in the crystallizer to at least partially dry the PET-containing material; (6) shearing the PET-containing material in the MRS extruder to produce a PET-containing melt; (7) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across a plurality of satellite screws in the MRS extruder; (8) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (9) collating the PET-containing melt in the MRS extruder; and (10) extruding a recycled PET-containing material.

Mould equipment for pipeline section coating and methods for coating of pipeline sections with moulds

A mold for coating a pipeline section with molten coating material from an injection molding machine, wherein the mold comprises a shell of impervious material reinforced by an exoskeleton of non-distensible material. An assembly for supporting a mold comprising a plurality of mutually separable shell bodies for coating a pipeline section, wherein the assembly comprises motorized opening and closing of the shell bodies in a straight line. An assembly for supporting a bent pipeline section wherein the assembly comprises a base and a pair of arms extending from the base, wherein each arm comprises a respective clamping collar for clamping a bent pipe section between the arms. A vehicle for induction heating a bent pipeline section, wherein the vehicle comprises: a helical induction coil; and wheels arranged to guide movement of both ends of the induction coil through a tubular inside face of a bent pipeline section.

Methods for manufacturing bulked continuous filament
11426913 · 2022-08-30 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) washing a plurality of flakes of recycled PET; (B) providing a PET crystallizer; (C) after the step of washing the plurality of flakes, passing the plurality of flakes of recycled PET through the PET crystallizer; (D) at least partially melting the plurality of flakes into a polymer melt; (E) providing a multi-rotating screw (MRS) extruder having an MRS section; and a vacuum pump in communication with the MRS section; (F) using the vacuum pump to reduce a pressure within the MRS Section; (G) after the step of passing the plurality of flakes through the PET crystallizer, passing the polymer melt through the MRS Section; and (H) after the step of passing the polymer melt through the MRS extruder, forming the polymer melt into bulked continuous carpet filament.

Methods of creating soft and lofty nonwoven webs

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

FIBER-REINFORCED RESIN MOLDING MATERIAL MOLDED PRODUCT AND METHOD OF PRODUCING SAME

A fiber-reinforced resin molding material molded product includes a fiber-reinforced resin molding material prepared by impregnating chopped fiber bundles obtained by cutting a reinforcing fiber bundle with a matrix resin, wherein in a region excluding 30 mm from an edge of the molded product, when an arbitrary rectangular region having an area of 40 mm.sup.2 or more and defined by a thickness of the molded product and a width in a direction perpendicular to a thickness direction of the molded product is set in a cross section in an arbitrary thickness direction of the molded product, with respect to a bundle thickness of the chopped fiber bundles present in the set rectangular region.

Expansion ratio detection system
11313849 · 2022-04-26 · ·

An expansion ratio detection system for rubber, including a controller, a rubber sampling module, a rubber calender, a temperature control module, and an expansion ratio detection module. The rubber sampling module obtains a rubber to be tested consistent with a weight value. After the temperature control module determines that the rubber to be tested has reached a first temperature value, the rubber calender outputs the rubber to be tested having a thickness value. The expansion ratio detection module obtains an expansion ratio according to twice the thickness value and a roller pitch.

Device and Method for Laminating a Substrate with a Thermoplastic Film
20230241807 · 2023-08-03 ·

Device (1) for laminating a substrate (12) with a thermoplastic film (11), said device (1) having the following: a laminating unit (2) for laminating the substrate (12) with the thermoplastic film (11), a feed device (4) for feeding the thermoplastic film (11) to the laminating unit (2), wherein the feed device (4) for the thermoplastic film (11) has devices (14) for heating a first side (16) of the film (11) and devices (15) for cooling a second side (17) of the film (11), and a device (20) for collecting condensate produced on the cooling devices (15).

Methods of creating soft and lofty nonwoven webs

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing molten polymer to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the molten polymer, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

Systems, devices and methods of making surgical sutures having reformed, reduced diameter tips
11224421 · 2022-01-18 · ·

A method of making a surgical suture having a reformed tip includes providing an elongated fiber having a first end, a second end, a central axis extending between the first and second ends thereof, and an outer surface that defines a cross-sectional dimension of the elongated fiber, and compressing a center region of the elongated fiber that is located between the first and second ends thereof for reshaping the center region into a core mass and a deformed mass that extends laterally outside the cross-sectional dimension of said elongated fiber. The method includes separating the deformed mass of the center region from the core mass of the center region so that only the core mass remains for interconnecting the first and second ends of the elongated fiber, and after separating the deformed mass from the core mass, reshaping the core mass into a reformed mass having a reformed mass central axis that is offset from the central axis of the elongated fiber.