A nozzle is provided for engaging with lightweight preforms for blow-molding the preforms into plastic containers without damaging the finish portion of the preforms. The nozzle includes a seal configured to engage with a stepped interior of the finish portion and enables stretching and/or blow-molding the preform into a container. The seal tightly engages a smooth surface inside the finish portion without damaging the surface or a sidewall of the finish portion. In some embodiments, the seal includes a profile shape that mates with a transitional surface comprising the stepped interior of the finish portion. The profile shape distributes the contact force of the seal over a maximal area of the transition surface so as to minimize the total pressure exerted onto the finish portion. The profile shape reduces potential cracking of a thin-walled region of the finish portion during stretching and/or blow-molding the preform to form the container.

A nozzle for a blow-molding process includes a first sealing portion and a second seating portion. A transition portion is positioned between the first sealing portion and the second sealing portion. The nozzle is configured such that upon engagement with a container preform having a longitudinal axis, the second sealing portion is positioned along the longitudinal axis at a different location than the first sealing portion.

A blow molded container is provided. The container includes a neck having a neck finish and a transverse rim that defines an opening. A closure is provided that is engageable with the neck such that the rim is movable relative to the neck to define one or more vents configured for passage of a gas. In some embodiments, methods of use and manufacturing containers are disclosed.

A method for manufacturing a thermoplastic container may include locally heating a middle zone of a thermoplastic tube; gripping the tube on either side by using retaining members; pulling the tube apart, causing a middle zone to narrow; pushing the inner wall of the middle zone against each other to obtain a closure; and cutting through the closed-off middle zone to obtain two separate tubular parts. Further is provided a system for pulling apart a tube, the system may include a first retaining member which is provided for insertion into the first zone via the first end and a second retaining member provided for insertion into the second zone via the second end, each retaining member being adjustable between a first position in which the retaining member fits inside the tube and a second position in which, in use, the retaining member exerts a pressure on the inner wall of the tube.

An injection-molded preform for forming an 8 ounce PET container includes a neck portion configured to engage a closure and having a first wall thickness and an elongated body portion having an upper segment adjacent the neck portion and a lower segment adjacent an end cap. The upper segment has a second wall thickness substantially similar to the first wall thickness. The lower segment has a third wall thickness greater than the second wall thickness. The preform has a total weight less than 7 grams.

A preform molding system is disclosed that includes a cavity half that is mountable to a stationary platen of an injection molding machine and a core half that is mountable to a moving platen of the injection molding machine. The preform molding system includes a mold stack assembly having a cavity portion and a core portion. The cavity portion is coupled to the cavity half and includes a cavity insert, and the core portion is coupled to the core half and includes a core insert, a pair of neck rings, and a stripper ring. The core insert has an undercut that defines an annular protrusion on an internal surface of a preform that is created in the mold stack assembly. The preform molding system is configured to permit in sequence, retraction of the pair of neck rings away from the core insert and ejection of the preform from the core insert via the stripper ring.

A preform for biaxial stretching blow molding. The preform being formed into a closed-end cylinder by direct blow molding and which is to be shaped into a container using a pressurizing liquid medium. The preform has either a single-layer or a multilayer structure constituted of one of a polyethylene resin having an MFR of 1.0-1.5 g/10 min. or a polypropylene resin having an MFR of 0.8 to 2.3 g/10 min.

A nozzle for a blow-molding process includes a first sealing portion, a second sealing portion, and a seal disposed around a circumference of the first sealing portion in the form of circular edge. A transition portion is positioned between the first sealing portion and the second sealing portion. The nozzle is configured such that upon engagement of the second sealing portion with the interior of a container preform having a longitudinal axis, the second sealing portion is positioned along the longitudinal axis at a different location than the first sealing portion.

A method and device for producing an optimized neck contour on preforms below the neck which is optimal for subsequent stretch blow molding. The geometry has a significantly thinner wall thickness than the neck itself. The preform can only be produced in the injection molding tool, when axial channels are used on the point or the vanes produce the thin points on the preform during injection molding. The thin-walled geometry on the preform can be produced outside of the mold during post-cooling by embossing. The preform is there removed in a cooled receiving sleeve and is cooled in the body by intensive contact cooling while no cooling contact is made with the preform neck due to the initial position of the embossing element. Due to the reheating of the neck they can be mechanically deformed into a new geometry advantageous for blow molding and thus wall thickness can be influenced.

A generally hollow preform for making a stretch blow-molded container may include a threaded finish portion; a neck portion depending from the finish portion; a transition portion depending from the neck portion; a main portion depending from the transition portion; and a closed, generally rounded tip portion depending from the main portion. The preform may include stretch ratios with respect to the container including an axial stretch ratio of about 3.0 to 3.5, a hoop stretch ratio of about 5.0 to 5.5, and a total stretch ratio of about 15 to 19.25. In some embodiments, high stretch ratios may be achieved with less material, yielding substantial cost savings.