A method for casting a ring-shaped plastic frame comprises providing two mold parts, wherein at least one of the two molds parts includes at least one ring-shaped seat. Positioning a rotor disk between the two mold parts where the rotor disk comprises at least one annular recess. Engaging a mold core with at least a portion of each of the two mold parts. The mold core comprises at least one casting channel configured to attach at one end to a supply of plastified plastic. Inserting at least one mold insert into the at least one ring-shaped seat. A mold volume is defined by the at least one mold insert, the mold core and an edge of the at least one annular recess, wherein the mold volume is configured to fluidly connect with the at least one casting channel to receive plastified plastic to form a plastic frame.

A mold for producing a hydrogel support for a 3-dimensional (3D) cell culture, includes: an upper mold comprising a base and a plurality of upper unit molds protruding downward from the base to form accommodating portions of a female type corresponding to shapes of hydrogel supports, having through holes at bottoms thereof, and patterned at a lower portion of the base; a lower mold where a plurality of lower unit molds are patterned, the plurality of lower unit molds formed in a female type to respectively accommodate the plurality of upper unit molds protruding downward and having sealed lower portions; and an ejecting unit for separating, from the accommodating portions of the plurality of upper unit molds, the hydrogel supports that are coagulated after being inserted into the through holes respectively formed in the plurality of upper unit molds.

The present invention provides an aerospace or aircraft transparency which, generally, includes a cast acrylic having a conductive acrylic incorporating a conductive ionic polymer is cast thereatop and cured. In a second embodiment hereof, a stretchable acrylic formulation having a conductive polymer admixed therewith along with a minor amount of a cross-linking agent cast atop a ply of unfilled stretchable acrylic. The stack is simultaneously cured and then stretched.

A mold for producing a hydrogel support for a 3-dimensional (3D) cell culture, includes: an upper mold comprising a base and a plurality of upper unit molds protruding downward from the base to form accommodating portions of a female type corresponding to shapes of hydrogel supports, having through holes at bottoms thereof, and patterned at a lower portion of the base; a lower mold where a plurality of lower unit molds are patterned, the plurality of lower unit molds formed in a female type to respectively accommodate the plurality of upper unit molds protruding downward and having sealed lower portions; and an ejecting unit for separating, from the accommodating portions of the plurality of upper unit molds, the hydrogel supports that are coagulated after being inserted into the through holes respectively formed in the plurality of upper unit molds.

A method for casting a ring-shaped plastic frame comprises providing two mold parts, wherein at least one of the two molds parts includes at least one ring-shaped seat. Positioning a rotor disk between the two mold parts where the rotor disk comprises at least one annular recess. Engaging a mold core with at least a portion of each of the two mold parts. The mold core comprises at least one casting channel configured to attach at one end to a supply of plastified plastic. Inserting at least one mold insert into the at least one ring-shaped seat. A mold volume is defined by the at least one mold insert, the mold core and an edge of the at least one annular recess, wherein the mold volume is configured to fluidly connect with the at least one casting channel to receive plastified plastic to form a plastic frame.

The invention relates to a device for casting a ring-shaped plastic frame. The device includes a first mold part and a second mold part, a rotor having at least one recess, and a mold core. The mold core includes at least one casting channel configured to connect to a supply one end. The mold parts may also include at least one mold insert. The mold volume is at least partially defined by the at least one mold insert, the at least one recess of the rotor, and the mold core. The mold volume is fluidly connected to the other end of the at least one casting channel.

A barrier wall is formed by rotating a mold to a horizontal orientation so that a rear wall of the mold is horizontally disposed and an encircling sidewall upstands from the rear wall, the floor and encircling sidewall at least partially bounding a compartment, an upper end of the encircling sidewall at least partially bounding a first access opening to the compartment. A first material is disposed into the compartment through the first access opening, at least a portion of the material being curable. A cover is placed over the first access opening to enclose the compartment. The mold is then rotated from the horizontal orientation to a vertical orientation. A portion of the sidewall is then moved to form a second access opening to the compartment. A second material is then dispensed into the compartment, at least a portion of the second material being curable.

A method for bonding and encapsulating a sensor to a substrate by using a mold having a top surface, a bottom surface, a void, and a channel includes disposing the flexible mold in contact with a surface of the substrate. The method further includes passing the sensor through the channel and terminating the sensor within the void at an offset distance from the substrate. The method further includes filling the void and encapsulating the sensor with a substantially fixed volume and substantially fixed geometry of cement.

An example system for molding a photocurable material into a planar object includes a first mold structure having a first mold surface, a second mold structure having a second mold surface, and one or more protrusions disposed along at least one of the first mold surface or the second mold surface. During operation, the system is configured to position the first and second mold structures such that the first and second mold surfaces face each other with the one or more protrusions contacting the opposite mold surface, and a volume having a total thickness variation (TTV) of 500 nm or less is defined between the first and second mold surfaces. The system is further configured to receive the photocurable material in the volume, and direct radiation at the one or more wavelengths into the volume.

An example system for molding a photocurable material into a planar object includes a first mold structure having a first mold surface, a second mold structure having a second mold surface, and one or more protrusions disposed along at least one of the first mold surface or the second mold surface. During operation, the system is configured to position the first and second mold structures such that the first and second mold surfaces face each other with the one or more protrusions contacting the opposite mold surface, and a volume having a total thickness variation (TTV) of 500 nm or less is defined between the first and second mold surfaces. The system is further configured to receive the photocurable material in the volume, and direct radiation at the one or more wavelengths into the volume.