Disclosed are methods for forming and adhering an entrained polymer structure to a substrate. The methods include providing a substrate configured to receive application of a molten entrained polymer. A 3 A molecular sieve entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer and 3 A molecular sieve. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer.

An apparatus and method for forming an extruded variegated plastic profile, including a multi-manifold slotted feed block assembly having a primary input manifold assembly, a secondary input manifold assembly, a flow distribution assembly in fluid communication with the primary input manifold assembly and the secondary input manifold assembly, a zone assembly having at least one restrictor and at least one mixer, and optionally, an extra line manifold assembly in communication with the flow distribution assembly.

A melt processing plant is provided that includes a melt charger for charging a processing head, in particular a pelletizing head, with melt, in which a diverter valve for discharging the melt during a starting and/or retooling phase is associated to the melt charger upstream of the processing head. A splitter divides the discharged melt into melt portions with the melt channels of the splitter head having at least one step-like cross-sectional enlargement of their inflow portion, a cross-sectional shape different from the outlet cross-section of the discharge channel, and an open orifice region out of the splitter.

A blow-molding machine includes an extruder, a manifold, and at least one die head having a view-stripe spider. The manifold is coupled to the extruder. The die head is coupled to the manifold. The blow-molding machine is configured to form a blow-molded container including a container body and a view stripe using the die head.

A nozzle is provided for controlling the flow of extruded material, such as e.g., rubber material, from an extrusion machine. Movable pins are positioned into the path of material flow through an internal cavity. The pins are arranged across the path of flow upstream of the extrusion die. By moving the pins in and out, the flow of material through the cavity can be controlled at different locations across the width of the path of flow to the die. Manual and automatic controls can be provided for determining the position of the pins and thereby controlling the flow.

A method of controlling a slot die comprises, while continuing to pass the extrudate through the fluid flow path and out the applicator slot, changing the position of the actuators with the controller to either increase the cross-directional thickness of the fluid flow path adjacent each of the actuators or substantially close the fluid flow path adjacent the actuators, and after changing the cross-directional thickness of the fluid flow path adjacent each of the actuators, while continuing to pass the extrudate through the fluid flow path and out the applicator slot, repositioning each of the actuators with the controller according to the set of discrete settings to resume operating the slot die with the actuators positioned according to the set of discrete settings.

A variable extrusion die apparatus includes a first die into which an extrusion material is injected. A second die is coupled to the first die and has an extrusion nozzle having a shape corresponding to a cross section of an extrusion product. A swivel core is rotatably installed in the extrusion nozzle, wherein a cross section of the extrusion nozzle is varied by rotation of the swivel core.

Disclosed are methods for forming and adhering an entrained polymer structure to a substrate. The methods include providing a substrate (114) configured to receive application of a molten entrained polymer (118). A mineral entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer (25) and a mineral active agent (30) to absorb excess moisture. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer. The polymer can have a channeling or foaming agent (35), eg polyglycol. To apply the polymer is provided a hot melt dispensing apparatus comprising: a feeder (102) (optionally an extruder or loader) for providing a flow of mineral entrained polymer in molten form; one or more hoses (104), each of which having an internal lumen in fluid communication with an exit (106) of the feeder to receive flow of the mineral entrained polymer in molten form, the lumen terminating at an applicator (110) to which the entrained polymer in molten form is conveyed; the applicator comprising a dispenser (112) for applying the entrained polymer in the predetermined shape to the surface of the substrate. The hose and the dispenser can be heated.

A wood-grained polymer substrate includes a plurality of layers of different colors. The substrate is formed into elongated boards and used in the production of various end products similar to natural wood. Methods for producing the wood-grained polymer substrate are also provided.

According to the present disclosure, an apparatus for manufacturing advanced polymer composite including torpedo assembly includes a housing 16 supplied with a molten resin, a torpedo assembly 20 arranged on the inside of the housing 16 and having multiple resin channels 18 and 34 formed on a surface thereof in a longitudinal direction such that the molten resin flows, a dispersion portion 40 rotatably arranged on an outer circumferential surface of the torpedo assembly 20 and configured to uniformly disperse the molten resin and an additive by stirring the molten resin, a drive unit 50 for rotating the torpedo assembly 20 and the dispersion portion 40, multiple vent rings 22 in close contact with the outside of the dispersion portion 40 to discharge gas, and a head 24.