B29C48/305

Continuous press-molding method and heating machine therefor
11548203 · 2023-01-10 · ·

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

Continuous press-molding method and heating machine therefor
11548203 · 2023-01-10 · ·

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

Method for forming a stress-free multilayer PVC sheet material
11691404 · 2023-07-04 · ·

A method for forming a multilayer plastic sheet material (1) for floor and/or wall panels, wherein a first polymer mass comprising a rigid PVC is melted under pressure and is passed through an extruder head at a specified discharge rate in the form of a plastic strand in sheet form that is provided with one or more layers so that a multilayer plastic strand is formed, which is passed to two or more rolls of a finishing stand, which processes the multilayer plastic strand into a sheet of defined thickness, which is then led away via a transport device to a sawing device to be cut to the desired length, wherein, after the plastic strand in sheet form leaves the extruder head, it is first passed between a top roll and a bottom roll of a roughing stand, wherein the speed of the rolls of the finishing stand and the rolls of the roughing stand is synchronized with the discharge rate of the plastic strand in sheet form from the extruder head, so that said plastic strand is processed without stress.

ACID-FUNCTIONALIZED COPOLYMERS OF METHYL METHACRYLATE AND ACRYLIC RESIN COMPOSITIONS BASED THEREON

Acid-functionalized copolymers of methyl methacrylate having relatively high glass transition temperatures and molecular weights may be employed to manufacture articles having high light transmission values, low haze, high heat resistance, and high environmental stability, which are useful as optical protection films, zero-zero optical retardation films, and compensation films as well as lighting pipes and optical imaging lenses.

PROCESS FOR PRODUCING THERMOPLASTIC SHEETS
20220410457 · 2022-12-29 ·

The present disclosure relates to the process of producing thermoplastic, smooth and/or corrugated tile type board, based on new polymers or polymeric waste, pure and or composed of various plastics, whether or not chemically compatible, with or without fillers, natural/industrial/mineral/animal, individually and/or combined up to 80% by lamination process, in single or multilayer form, using various melting process mechanisms; and also allowing the interlayer and/or superficial introduction of bodies, rigid or flexible, for the purpose of structural reinforcement and or surface finishing, characterized by using an extruder that delivers a large volume of plastic mass to the lamination line, where the already laminated plastic mass passes to the molecular fixing line, through cool pressing plates, moving into to the cutting line, through the side cutting and dividing saw, being the product sent to completion section, through the square cutting and deposition on distribution table.

PROCESS FOR PRODUCING THERMOPLASTIC SHEETS
20220410457 · 2022-12-29 ·

The present disclosure relates to the process of producing thermoplastic, smooth and/or corrugated tile type board, based on new polymers or polymeric waste, pure and or composed of various plastics, whether or not chemically compatible, with or without fillers, natural/industrial/mineral/animal, individually and/or combined up to 80% by lamination process, in single or multilayer form, using various melting process mechanisms; and also allowing the interlayer and/or superficial introduction of bodies, rigid or flexible, for the purpose of structural reinforcement and or surface finishing, characterized by using an extruder that delivers a large volume of plastic mass to the lamination line, where the already laminated plastic mass passes to the molecular fixing line, through cool pressing plates, moving into to the cutting line, through the side cutting and dividing saw, being the product sent to completion section, through the square cutting and deposition on distribution table.

System for producing a fully impregnated thermoplastic prepreg

A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

LCP film production apparatus and method

The present invention discloses an LCP film production apparatus and method. The apparatus includes: a rack; a screw extrusion device; a T-shaped material port; a squeezing assembly, where the squeezing assembly includes a first roller wheel, a second roller wheel, and a third roller wheel, the first roller wheel and the second roller wheel are fixedly mounted directly below the T-shaped material port side by side, and the third roller wheel is fixedly mounted next to the second roller wheel side by side; and an electromagnetic field generator, fixedly connected to the T-shaped material port and mounted around the T-shaped material port in a circle by means of bolts, where the screw extrusion device is fixedly mounted at the top of the rack, and the T-shaped material port is fixedly mounted on one end of the screw extrusion device. According to the present invention, a field generated by the electromagnetic field generator can disrupt the ordered arrangement of LCP molecules, thereby alleviating or even eliminating the anisotropic problem of transverse and longitudinal tensile strength thereof.

Heat-shrinkable polyester film roll
11524858 · 2022-12-13 · ·

The invention provides a heat-shrinkable polyester film roll containing a paper tube and a heat-shrinkable polyester film wound around the paper tube to form the heat-shrinkable polyester film roll, wherein (1) the film winding length is 2000-20000 m, (2) the film width is 400-2500 mm, (3) the film thickness is 5-30 μm, (4) unevenness in thickness in the film widthwise direction in a film roll surface layer part is 12% or less, (5) the paper tube has an inner diameter of 3 inches, a difference in clearance of the paper tube in a widthwise direction after removal of the film from the film roll is 0.5 mm or less, and a flat compressive strength of the paper tube after removal of the film is 1700 N/100 mm or more, and (6) the average value of winding hardness in the widthwise direction in the film roll surface layer part is 500-850.

MANUFACTURING METHOD FOR THERMOPLASTIC RESIN COMPOSITION, MANUFACTURING METHOD FOR SHAPED BODY, AND FILM
20220388217 · 2022-12-08 · ·

A method for producing a thermoplastic resin composition, including: melt-kneading a mixture containing a polyester resin (A), a starch material (B), and water; and dewatering the melt-kneaded mixture to reduce a water content to 5% by weight or less. The mixture contains 25 to 55 parts by weight of the water per 100 parts by weight of a solid content of the starch material (B). A film containing a thermoplastic resin composition containing a biodegradable polyester resin (A) and a starch material (B), wherein the starch material (B) has a number-average particle diameter of 3 μm or less.