Aspects of the disclosure relate to a method for creating a solidified material using a machine tool. In some aspects, the machine tool supplies a current to an induction coil such that the induction coil generates a magnetic field. The machine tool changes the magnetic field to induce eddy currents in a first conductor surrounding a feedstock and a second conductor surrounded by the feedstock. The machine tool uses the eddy currents to cause the feedstock to transition from a solid state to a uniform malleable state regardless of the feedstock’s electrical conductivity.

Disclosed is an extrusion system including a cooled extruder, fixable to a pressing carriage of a machine for quick prototyping with thread of filler material, including: a unit for controlled and localized heating of the filler material, a unit blowing compressed air onto a zone of the extruder to be cooled, immediately upstream of the melting zone, with a predetermined flow rate, a channel supplying the thread of filler material. The extruder includes a nozzle whose body includes a melting zone, and with an outlet end conveying the material on a pressing plane. The nozzle is integral with a heating block. The nozzle is made of a material having high wear and corrosion resistance and good workability. At least at the melting zone of the nozzle is internally processed with a surface finishing having a roughness 0.2-2.5 pm or less, which ensures a good flowabitly of the material.

A production method for a low molecular weight polymer suitable for a melt-blown non-woven fabric and a production device for melt-blown non-woven fabric, with which a high molecular weight polymer can be reduced in molecular weight by applying a shear force to the high molecular weight polymer without adding an additive. The low molecular weight polymer and the melt-blown non-woven fabric are produced using a continuous high shearing device that applies a shear force to the high molecular weight polymer serving as a raw material by rotation of a screw body to reduce the molecular weight of the high molecular weight polymer so as to obtain a low molecular weight polymer, and cools the low molecular weight polymer by passing the low molecular weight polymer through a passage arranged in the axial direction inside the screw body.

A printhead a supplying portion with a supplying opening of a filament; a melting portion to melt a filament supplied; a discharging portion having a discharging opening to discharge the melted filament. A heat insulating portion between the supplying portion and the melting portion are integrally formed to effectively suppress heat in the melting portion conducting to the supplying portion even when the melting portion is heated to high temperature, to maintain the temperature of the supplying portion to an appropriate temperature, and to efficiently utilize heat by the melting portion as a result of heating the melting portion.

Improvements in the extrusion of thermohardenable materials are achieved by cooling the material in the initial zone of the extruder and reducing residence time by use of a prescribed length to diameter ratio and screw speed, particularly useful for intermittent application during robotically controlled mass production.

A slot extruder for use with an additive manufacturing system, which includes a plenum configured to receive a photocurable resin, an elongated slot positioned at a bottom end of the plenum and configured to receive the photocurable resin from the plenum, one or more resin inlet ports extending into the plenum, and one or more mechanisms configured to controllably pressurize and depressurize the photocurable resin in the plenum.

A material deposition system for additive manufacturing including an extruder that defines a first input passage for supplying a first material, a second input passage for supplying a second material, a chamber for combining the first and second materials to form a combined deposition material, and an extrusion port for extruding the combined deposition material. The system further includes an adjustable sleeve that is movable between a first position and a second position to vary the interaction between the first material and the second material in the chamber. For example, the adjustable sleeve may be configured to separate the first and second materials in the chamber, and can vary the point at which the materials interface with each other prior to deposition based on the sleeve position. Such a system may enable a varying degree of infiltration, encapsulation, or other interaction between the first and second materials prior to deposition.

High strength biomedical materials and processes for making the same are disclosed. Included in the disclosure are nanoporous hydrophilic solids that can be extruded with a high aspect ratio to make high strength medical catheters and other devices with lubricious and biocompatible surfaces.

A spinning die for melt-blowing has plastic passages, a hot air passage, and an opening surface, in which discharge ports and blowing ports open. Adjacent and closest two of the discharge ports are first and second proximate discharge ports. One of the blowing ports corresponding to the first proximate discharge port is a first proximate blowing port, and one of the blowing ports corresponding to the second proximate discharge port is a second proximate blowing port. The first proximate blowing port includes a guide portion that projects away from the center of the first proximate discharge port. The guide portion is formed such that, as the distance from the opening surface increases, the hot air flow guided by the guide portion flows to be separated away from the hot air flow blown onto the molten plastic discharged from the second proximate discharge port.

An improved rotary head extruder has at least one rotatable auger disposed within a single barrel and having an upstream end and a downstream end. The extruder has a die assembly that includes (i) a stator having a stator head at the downstream end of the at least one rotatable auger and a stationary plate surrounding an outlet end of the stator downstream from the single barrel and (ii) a rotatable plate downstream and spaced apart from the stationary plate to define a die gap. The apparatus includes a heating mechanism to maintain, within a predefined temperature range, one or more of the temperature of the die assembly or an extrudable composition disposed in the die gap.