B29C51/08

IMPROVED METHOD TO FABRICATE LAMINATE DEVICES USING PRINTED INTERLAYERS

Methods and materials to fabricate laminated devices are disclosed, particularly the laminates where the interlayer is deposited by 3d printing (or also called additive manufacturing process). In particular, emphasis is placed on the fabrication of electrooptical devices, including electrochromic, thermochromic and liquid crystal devices. In the electrochromic devices at least the electrolytic interlayer or optionally some of the other layers are deposited by this process, and for the other two the interlayer contains thermochromic and the liquid crystalline material respectively. In one embodiment printing is used to form both an interlayer and a sealant located at the perimeter of the interlayer. Laminated glass and plastic objects using this invention have many applications including their use in windows for building and transportation.

Pouch-Shaped Battery Case Shaping Apparatus Including Volatile Lubricant Supply Unit and Method Using the Same

A pouch-shaped battery case shaping apparatus includes a die having an open recess sized to correspond to an electrode assembly, a punch configured to draw a sheet into the open recess and thereby shape the sheet, a holder configured to fix ends of the sheet to the die during drawing of the sheet, and a lubricant supply unit configured to supply a lubricant to the sheet to minimize surface damage to the sheet due to the drawing of the sheet. A pouch-shaped battery case manufacturing process uses the pouch-shaped battery case shaping apparatus to shape the sheet.

METHOD OF MANUFACTURING A CARGO BODY PANEL
20230219320 · 2023-07-13 ·

A composite molded cargo body panel including a core, an interior skin secured to a first side of the core having a thickness, and exterior skin secured to a second side of the core, and a plurality of recesses. The plurality of recesses are dispersed along a first direction at intervals in the interior skin, with the core thickness at each of the plurality of recesses being reduced compared to a maximum core thickness, and each of the plurality of recesses defines a support surface. A pocket is formed in each of the plurality of recesses, with the core thickness at the pocket being less than the core thickness at each of the plurality of recesses. A plurality of logistics inserts are attached to the respective support surfaces of the plurality of recesses so that, at each of the plurality of recesses, the logistics insert extends across the pocket.

METHOD OF MANUFACTURING A CARGO BODY PANEL
20230219320 · 2023-07-13 ·

A composite molded cargo body panel including a core, an interior skin secured to a first side of the core having a thickness, and exterior skin secured to a second side of the core, and a plurality of recesses. The plurality of recesses are dispersed along a first direction at intervals in the interior skin, with the core thickness at each of the plurality of recesses being reduced compared to a maximum core thickness, and each of the plurality of recesses defines a support surface. A pocket is formed in each of the plurality of recesses, with the core thickness at the pocket being less than the core thickness at each of the plurality of recesses. A plurality of logistics inserts are attached to the respective support surfaces of the plurality of recesses so that, at each of the plurality of recesses, the logistics insert extends across the pocket.

Tools and process for the production of a container
11697521 · 2023-07-11 · ·

A tool for producing a plastic container in a thermoform process, in particular a plastic deep drawing process, with a positive mold, is described. The container may have a bottom section for forming a container bottom. The container may also have a lateral wall section for forming a circumferential, lateral wall integrally formed with the container bottom from the same material. The container may also have a wall for forming a stacking edge formed as a hollow profile, circumferentially protruding beyond an external contour of the lateral wall of the container. In a molding position for forming the container, the wall is arranged circumferentially protruding around an entire external side of the positive mold. The wall is movable out of the molding position into a demolding position. A method for producing the container by the tool is also provided.

Method and apparatus for deep-drawing a tray from sheet material

The invention relates to a method and an apparatus for deep-drawing a tray (1) from fiber-based sheet material (2), such as polymer coated board. The apparatus comprises a female moulding tool (3), which comprises a cavity (7) for forming the tray bottom outwardly, a male moulding tool (4), which comprises a plunger plate (11) for forming the tray bottom inwardly, the plunger plate being movable with respect to the cavity for forming the tray, and clamps (6, 15) with an interface for holding the sheet material and forming a tray rim flange. According to the invention by laterally distancing at least one of the moulding tools (3, 4) from the sheet material leeway is provided for free forming of the tray side walls while wrinkling or tearing of the same is avoided. Spacer plates (13) may be positioned behind the plunger plate (11), to adjust its position in relation to the cavity (7) of the female moulding tool (3). The cavity may have a separate bottom plate (8) and spacer plates (9) there below, or screw means may be provided for adjusting the distance of the bottom of the cavity from the clamp interface and thereby varying the depth of the tray.

Method and apparatus for deep-drawing a tray from sheet material

The invention relates to a method and an apparatus for deep-drawing a tray (1) from fiber-based sheet material (2), such as polymer coated board. The apparatus comprises a female moulding tool (3), which comprises a cavity (7) for forming the tray bottom outwardly, a male moulding tool (4), which comprises a plunger plate (11) for forming the tray bottom inwardly, the plunger plate being movable with respect to the cavity for forming the tray, and clamps (6, 15) with an interface for holding the sheet material and forming a tray rim flange. According to the invention by laterally distancing at least one of the moulding tools (3, 4) from the sheet material leeway is provided for free forming of the tray side walls while wrinkling or tearing of the same is avoided. Spacer plates (13) may be positioned behind the plunger plate (11), to adjust its position in relation to the cavity (7) of the female moulding tool (3). The cavity may have a separate bottom plate (8) and spacer plates (9) there below, or screw means may be provided for adjusting the distance of the bottom of the cavity from the clamp interface and thereby varying the depth of the tray.

Continuous press-molding method and heating machine therefor
11548203 · 2023-01-10 · ·

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

Station for thermoforming thermoplastic sheet-like blanks for thermoforming lines and a corresponding method

A station for feeding closing seals for containers, which includes at least one fixed magazine of seals which is provided with an outlet from which the seals can be taken individually. The station includes a carousel for feeding seals which can rotate with respect to a first central rotation axis and is provided with pickers which are radially spaced apart from the first rotation axis. The pickers are individually rotatable about a second rotation axis which is not parallel to the first axis of the carousel. During the rotation of the carousel, at least one picker can is configured to rotate about the second axis from a position for taking the seal from the magazine to a position for releasing the seal.

Production method for a dental aid made of a thermoplastic film or plate
11540904 · 2023-01-03 · ·

The invention relates to a method for producing a dental aid from a thermoplastic film or plate, wherein a digital three-dimensional working model is created in a computer-aided manner using a three-dimensional data set of at least one part of an upper jaw and/or lower jaw.