Thermoforming apparatus (1) for thermoforming an article (2), preferably a permeable article (2′), comprising: an elastic membrane (3,3′); a mould (4,4′); a hot air source (5) configured to blow a hot airflow (6) towards a zone (7) of the apparatus (1) configured to receive the article (2,2′) to be thermoformed; an actuation system (8) configured to move the mould (4,4′) towards the membrane (3,3′) or vice versa to compress the heated article (2,2′) between the membrane (3,3′) and the mould (4) such that an elastic force of the membrane (3,3′) on the article (2,2′) forces the article (2,2′) to assume the shape of the mould (4).2. Thermoforming apparatus (1) according to claim 1, wherein the mould (4′) and/or membrane (3′) are perforated so to permit a transit of the hot airflow (6) from the hot air source (5) to said zone (7). Thermoforming process of an article (2,2′) in a thermoforming apparatus (1) comprising an elastic membrane (3,3′), a mould (4,4′) and a hot air source (5), comprising the steps of: heating the article (2,2′) through a hot airflow (6) blew by the hot air source (5); compressing the heated article (2,2′) between the membrane (3,3′) and/or the mould (4,4′) by uniquely moving the mould (4,4′) and the membrane (3,3′) one toward the other such that an elastic force of the membrane (3,3′) forces the article (2,2′) to assume the shape of the mould (4,4′).

A thermoplastic forming tool includes a wand that includes a handle, a tip, and a conduit coupling the handle to the tip. The tip includes a heating element, a forming shoe, and a forming shoe support. During use, heat from the heating element heats the forming shoe to a temperature at or above the glass transition temperature of a thermoplastic polymer. The thermoplastic forming tool may be used to apply a thermoplastic material to a surface.

Systems and methods for forming 3D plastic parts that are cost effective in low volume, have excellent fit and finish, and use many components from 2D construction are disclosed. The systems and methods involve selecting a design and modelling the design. The design comprises 2D and 3D components of plastic parts. A 3D forming buck corresponding to the 3D component is manufactured. At least one of a 2D part and the 3D forming buck may be heated. The 2D part may be loaded onto the 3D forming buck for a predefined period of time. The 3D part formed after the loading may be separated from the 3D forming buck. The 3D part is the 2D part generally having taken the shape of the 3D forming buck. The 3D part may be cooled to obtain an end product.

A method for making a capsule provided with a body containing a filtering element suitable for receiving a product for preparing a beverage, including: supplying a first film of thermoplastic material and a second film of filtering material to a forming mold according to a supplying direction, superimposing the second film on the first film, the forming mold including a lower half mold in which a plurality of cavities is obtained and an upper half mold provided with a plurality of stretching elements, one for each cavity, which are movable in one direction that is perpendicular to the supplying direction; pre-heating to a softening temperature the first film of thermoplastic material, by a pre-heating device arranged upstream of the forming mold; closing the forming mold bringing the lower half mold and the upper half mold towards one another until they clamp between one another the first film of thermoplastic material and the second film of filtering material; simultaneously forming in the cavities the bodies of the capsules and the respective filtering elements, using the stretching elements. An apparatus for making a capsule provided with a body containing a filtering element suitable for receiving a product for preparing a beverage, including: one forming mold including a lower half mold wherein a plurality of cavities is obtained and an upper half mold provided with a plurality of stretching elements, one for each cavity, movable in one direction, a supplying means that is movable in one advancement direction that is perpendicular to the direction, to supply simultaneously to the forming mold and to keep taut a first film of thermoplastic material and a second film of filtering material, a pre-heating device for pre-heating at least the first film of thermoplastic material before it is supplied to the forming mold.

A 3D thermoplastic pultrusion system and method based upon a 3D variable die system and including one or more sets of 3D thermoplastic forming machines to continuously produce thermoplastic composite pultrusions with at least one of varying cross-section geometry and constant surface contours, varying cross-section geometry and varying surface contours, and constant cross-section geometry and varying surface contours. The 3D thermoplastic pultrusion system and method including at least one of one or more pairs of shapeable and flexible dual-temperature bands and a rotating assembly that rotates the one or more sets of 3D thermoplastic forming machines to impart a twist to the thermoplastic composite.

A method for producing a thermoformed product on a single machine with several stations and with different tools includes the following steps: (a) melting and homogenizing plastic granules and providing the plastic melt at a preform station; (b) producing a preform at the preform station in a preform cavity; (c) transferring the preform by a transfer carrier to a thermoforming station at the same machine, the thermoforming station having a thermoforming tool having a thermoforming cavity; (d) preferably heating the preform during the transfer; (e) thermoforming of the thermoformed product in the thermoforming cavity. Advantageously, the final thermoformed product is produced directly from the plastic granules using only a single machine, and in particular without any waste, when the preform is dimensioned in such a way that it does not present any excess with respect to the final shape of the product to be produced.

An apparatus for manufacturing a pouch includes a die in which a pair of forming grooves are formed with a partition wall therebetween in a top surface thereof; and a pair of punches disposed above the die configured to form a pair of accommodation parts in a pouch film while being respectively inserted into the pair of forming grooves in a state of pressing the pouch film, wherein a pressing surface of each of the punches, which is configured to press the pouch film, has an inclined angle that is inclined upward from one end thereof disposed at a side of the partition wall toward an opposite end thereof.

A method for the production and filling of an application package for a liquid pharmaceutical product. A thermoforming film made of thermoplastics laminated together is heated in order to plasticize the thermoforming film at least in partial areas. The plasticized areas are thermoformed in a mold in order to form a chamber for the liquid pharmaceutical product and a tube-shaped application duct opening into this chamber, with the chamber and the application duct being enclosed by a non-thermoformed, essentially flat bonding area of the thermoforming film. The liquid pharmaceutical product is filled into the chamber, and the chamber and the application duct are sealed by covering the thermoformed and filled thermoforming film with an essentially flat covering film. The covering film is directly bonded to the bonding area of the thermoforming film by thermal ring sealing, enclosing the chamber and the application duct.

A method for the production and filling of an application package for a liquid pharmaceutical product. A thermoforming film of thermoplastics laminated together is heated in order to plasticize the film at least in partial areas. Plasticized areas are thermoformed in a mold in order to form a chamber for the liquid pharmaceutical product and a tube-shaped application duct opening into this chamber, with the chamber and duct being enclosed by a non-thermoformed, essentially flat bonding area of the film. The liquid pharmaceutical product is filled into the chamber. The chamber and the application duct are sealed by covering the thermoformed and filled thermoforming film with an essentially flat covering film that is bonded to the bonding area of the thermoforming film enclosing the chamber and the application duct. The thermoforming film is pressed by a forming die during thermoforming into the mold in at least a partial area of the application duct.

A thermoregulation system of rotating metal cylinders in plants for the extrusion and conversion/transformation of plastic films includes heating elements applied to each rotating cylinder, wherein the heating elements are infrared heating elements, and wherein the rotating cylinder includes a metal tube rotating around a fixed shaft, which is rigidly connected to two side plates.