B29C64/227

SYSTEM FOR ADDITIVE MANUFACTURING OF AN OBJECT
20230016409 · 2023-01-19 ·

The invention provides a system (100) for additive manufacturing of an object, with a plasticizer (200) comprising a feeder (210) for feeding a material, a horizontal barrel (250) for liquefying the fed material, a conditioner (220) for heating the barrel (250), a nozzle (230) for outputting the liquid material in a continuous flow, and a conveyor (240) for transporting the material through the plasticizer (200). The nozzle (230) comprises a vertical main body (232), and, at a bottom end, a head (233) having the output opening (231). The main body (232) comprises an expansion space (260) for accommodating the liquid material. The first conditioner (220) is arranged for heating the nozzle (230). The system (100) is configured so that the output opening (231) is positioned at a fixed position during additive manufacturing. The system (100) comprises a printing bed (300) for applying the liquid material thereon, and a first support device (400) for moving the printing bed (300) according to 6 degrees of freedom.

SYSTEM FOR ADDITIVE MANUFACTURING OF AN OBJECT
20230016409 · 2023-01-19 ·

The invention provides a system (100) for additive manufacturing of an object, with a plasticizer (200) comprising a feeder (210) for feeding a material, a horizontal barrel (250) for liquefying the fed material, a conditioner (220) for heating the barrel (250), a nozzle (230) for outputting the liquid material in a continuous flow, and a conveyor (240) for transporting the material through the plasticizer (200). The nozzle (230) comprises a vertical main body (232), and, at a bottom end, a head (233) having the output opening (231). The main body (232) comprises an expansion space (260) for accommodating the liquid material. The first conditioner (220) is arranged for heating the nozzle (230). The system (100) is configured so that the output opening (231) is positioned at a fixed position during additive manufacturing. The system (100) comprises a printing bed (300) for applying the liquid material thereon, and a first support device (400) for moving the printing bed (300) according to 6 degrees of freedom.

Methods for three-dimensionally printing and associated multi-input print heads and systems

The present invention generally relates to the printing of materials, using 3-dimensional printing and other printing techniques, including the use of one or more mixing nozzles, and/or multi-axis control over the translation and/or rotation of the print head or the substrate onto which materials are printed. In some embodiments, a material may be prepared by extruding material through print head comprising a nozzle, such as a microfluidic printing nozzle, which may be used to mix materials within the nozzle and direct the resulting product onto a substrate. The print head and/or the substrate may be configured to be translated and/or rotated, for example, using a computer or other controller, in order to control the deposition of material onto the substrate.

Methods for three-dimensionally printing and associated multi-input print heads and systems

The present invention generally relates to the printing of materials, using 3-dimensional printing and other printing techniques, including the use of one or more mixing nozzles, and/or multi-axis control over the translation and/or rotation of the print head or the substrate onto which materials are printed. In some embodiments, a material may be prepared by extruding material through print head comprising a nozzle, such as a microfluidic printing nozzle, which may be used to mix materials within the nozzle and direct the resulting product onto a substrate. The print head and/or the substrate may be configured to be translated and/or rotated, for example, using a computer or other controller, in order to control the deposition of material onto the substrate.

Method for manufacturing three-dimensional shaped object with reference outer surface line width smaller than infilling toolpath width
11701713 · 2023-07-18 · ·

To provide a method for manufacturing a three-dimensional shaped object in which a three-dimensional shaped object is manufactured by discharging a shaping material from a discharge unit toward a stage to stack a layer, the method for manufacturing a three-dimensional shaped object includes: a first step of generating path data having a plurality of partial paths through which the discharge unit moves while discharging the shaping material; a second step of determining a line width of the shaping material in each of the partial paths and generating line width information for implementing the line width; a third step of generating shaping data including the path data and the line width information; and a fourth step of shaping the three-dimensional shaped object according to the shaping data. In the second step, the line width in a target path that is one of the partial paths is determined in accordance with a distance between a first wall and a second wall separated by the target path. The first wall and the second wall are side edges of the shaping material discharged in the partial path generated before the target path or a contour line of the three-dimensional shaped object.

Method for manufacturing three-dimensional shaped object with reference outer surface line width smaller than infilling toolpath width
11701713 · 2023-07-18 · ·

To provide a method for manufacturing a three-dimensional shaped object in which a three-dimensional shaped object is manufactured by discharging a shaping material from a discharge unit toward a stage to stack a layer, the method for manufacturing a three-dimensional shaped object includes: a first step of generating path data having a plurality of partial paths through which the discharge unit moves while discharging the shaping material; a second step of determining a line width of the shaping material in each of the partial paths and generating line width information for implementing the line width; a third step of generating shaping data including the path data and the line width information; and a fourth step of shaping the three-dimensional shaped object according to the shaping data. In the second step, the line width in a target path that is one of the partial paths is determined in accordance with a distance between a first wall and a second wall separated by the target path. The first wall and the second wall are side edges of the shaping material discharged in the partial path generated before the target path or a contour line of the three-dimensional shaped object.

System and method for reducing drop placement errors at perimeter features on an object in a three-dimensional (3D) object printer

A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer control the actuators to move the ejector and a platform on which the object is formed relative to one another at a constant velocity to form edges of the feature.

METHOD FOR CONTROLLING FLOW DURING THREE DIMENSIONAL PRINTING

A three-dimensional object production process and system comprising providing a thermoset printing apparatus comprising a mixing chamber to receive and mix at least a first reactive component and a second reactive component to provide a thermosetting material, an extrusion nozzle, at least one actuator coupled to the extrusion nozzle, and a controller, wherein the controller generates a printing path for the 3D printing process, executes a translation start command, a flow start command, a translation command, a flow command, a translation stop command, a flow stop command, and a reverse translation command to the thermoset printing apparatus during the 3D printing process, identifies an at least one discontinuity in the printing path, executes the flow stop command before the extrusion nozzle reaches the at least one discontinuity, executes the translation stop command before the at least one discontinuity, and executes a reverse translation command

METHOD FOR CONTROLLING FLOW DURING THREE DIMENSIONAL PRINTING

A three-dimensional object production process and system comprising providing a thermoset printing apparatus comprising a mixing chamber to receive and mix at least a first reactive component and a second reactive component to provide a thermosetting material, an extrusion nozzle, at least one actuator coupled to the extrusion nozzle, and a controller, wherein the controller generates a printing path for the 3D printing process, executes a translation start command, a flow start command, a translation command, a flow command, a translation stop command, a flow stop command, and a reverse translation command to the thermoset printing apparatus during the 3D printing process, identifies an at least one discontinuity in the printing path, executes the flow stop command before the extrusion nozzle reaches the at least one discontinuity, executes the translation stop command before the at least one discontinuity, and executes a reverse translation command

3D Printing Apparatus and Method
20230013514 · 2023-01-19 ·

An embodiment fused deposition modeling (FDM) type 3D printing apparatus includes a printing bed having a space for printing out an output on an upper surface thereof and a nozzle unit provided on the printing bed and configured to extrude a molten output material and print the molten output material out to the printing bed, the nozzle unit including a primary nozzle tip configured to primarily extrude the molten output material and a secondary nozzle tip selectively coupled to the primary nozzle tip and configured to secondarily extrude the molten output material.