A novel spring-loaded device utilizes a linear or rotary measuring sensor to measure distance and control heat using a PID loop or other type of control loop feedback program. The power of the heating element is controlled by a program, which takes distance from the target into consideration when determining output power. For example, if the target distance is 10 mm away the algorithm will apply 100% power until reaching 9 mm, at which point it will lower power to 90%. When the distance is 5 mm from the target, the power level will be 50%, and so on and so forth. The closed loop nature of the system will reduce power automatically using pulse width modulation (PWM) of the input power. This will allow modulation of the power to the heating element on the fly.

An induction welding system includes a first gantry, a second gantry, and a support structure. The first gantry includes a first frame and a first plurality of trunks. The first plurality of trunks defines a first curved inner support surface of the first gantry. The first curved inner support surface has a first curvature geometry. The second gantry includes a second frame and a second plurality of trunks. The second plurality of trunks defines a second curved inner support surface of the second gantry. The second curved inner support surface has a second curvature geometry which is different than the first curvature geometry. The support structure includes at least one tooling member defining a curved outer support surface of the support structure. The support structure is longitudinally moveable relative to the first gantry and the second gantry.

A method includes a rotation locking step during which the rotation of the threaded hub about the central axis is blocked by heating a portion of the plug to soften, then by forcing the softened thermoplastic material to penetrate into, and then solidify in, a female cavity hollowed in the wall of the orifice to constitute a male member which fits into the female cavity. The female cavity forms, against the action of the male member, a guiding end stop preventing the male member, and therefore the hub, from rotating about the central axis to oppose any rotary screwing/unscrewing of the plug and maintaining a degree of freedom in axial translation along the central axis of the male member within the female cavity, so as not to impede a sliding of the hub and of its screw thread along the central axis against the wall.

A battery cell sealing apparatus includes: a first sealing block and a second sealing block pressurizing a case, provided with an accommodation space in which an electrode assembly is accommodated, to seal the case; a moving unit connected to at least one of the first sealing block and the second sealing block and moving at least one of the first sealing block and the second sealing block; and a heating unit connected to the first sealing block and the second sealing block and supplying heat energy to the first sealing block and the second sealing block. The first sealing block and the second sealing block may include a plurality of block members, and may pressurize the case with the plurality of block members to form a plurality of sealing portions on the case.

A dual ultrasonic welder unit may be coupled to and carried by a mounting bracket including a base member extending in a an end of a robot arm and may include a first welder including a welding horn adjustable in a Z-axis direction by a first motor mounted within a mounting bar assembly of the first welder. The mounting bar assembly may be coupled to the base member and include a support for adjusting the location of the first welder in an X-axis direction by a second motor mounted to an extension member coupled to the base member and including a threaded member coupled to a follower member coupled to the mounting bar assembly. The dual ultrasonic welder may include a second ultrasonic welder fixedly coupled to the base member. Methods of controlling and operating the dual ultrasonic welding unit include steps of operating the robot and the first and second motors to position the first welder relative to the second welder unit for simultaneously performing ultrasonic welds on at multiple locations on a workpiece.

The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

A sealing device generally includes a rotatable support cylinder having an outer, circumferential surface and a heating element disposed about such surface and secured thereto such that the heating element rotates therewith. The heating element is coiled about the outer surface of the cylinder in the form of an overlapping helical pattern. Juxtaposed film plies may be sealed together by bringing the sealing device into rotational contact with the juxtaposed film plies and heating the heating element to a temperature sufficient to cause the film plies to seal together.

An apparatus for bonding separators in electrical devices the separators to each other so as to sandwich an electrode, includes a transmission unit configured to generate ultrasonic oscillations, an amplifier unit configured to amplify the generated oscillations, an abutting part configured to apply the amplified oscillations to the separators so as to bond the separators to each other, and separator conveyance units configured to convey the separators to a bonding position where the abutting part bonds the pair of separators to each other, the transmission unit, the amplifier unit, and the abutting part are laid out parallel to a direction in which the separators are conveyed.

A method and a device are disclosed for making thin plastic films having two or more layers, which are subdivided and separated in the form of tubular bags for portioned reception of different products, wherein the plastic films are provided with welding seams running substantially transversely to the longitudinal direction with predetermined spacing between one another to form bag-like containers, and the containers are separated from one another by a cutting or separating process, the method being characterized by the steps: a) welding the films with predetermined spacing by means of an ultrasound welding process, maintaining a defined, film-dependent distance between a processing tool and a counter tool while welding; and b) separating the tubular bags welded in this way by means of a mechanical cutting process, with or without reduced ultrasound excitation at the point of the respective weld seams.

The present invention relates to a device for manufacturing a pouch containing a brewable material accommodated in a wrapping, comprising a pouch manufacturing device adapted to manufacture a water-permeable pouch containing brewable material, and comprising a sealing station with two sealing jaws movable relative to one another for sealing the pouch in the wrapping placed in a U-shape around the pouch, wherein the sealing jaws are configured to form longitudinal seals (L) lying opposite one another and a transverse seal (Q) extending transversely thereto on the wrapping, wherein at least one sealing jaw comprises first and second sealing jaw elements each configured to form one of the longitudinal seals (L) and a segment of the transverse seal (Q).