A fully impregnated fiber-reinforced thermoplastic granule includes a fiber core impregnated with a thermoplastic resin and coated with the resin and subsequently polymerized to form a thermoplastic. The granule is formed in a continuous process including a continuous fiber strand being coated and impregnated with a thermoplastic resin, curing the thermoplastic resin, and cutting the fiber and thermoplastic into granules of a desired length. The continuous process results in a uniform, fully impregnated fiber core in the granule which results in a longer reinforcing fiber for added strength in subsequently produced products formed from the granules.

A system for pultruding a beam comprises a pulling mechanism continuously pulling on a preform of yarns including a thermoplastic matrix and fibers, the pulling mechanism being downstream of the system. A pultrusion die has a tapering channel portion heated such that the preform is at a desired low viscosity temperature for resin in the thermoplastic matrix to impregnate the fibers. A cooling tube is at a downstream end of the pultrusion die. A cooling module is spaced from the pultrusion die by the cooling tube, the cooling module to cool the cooling tube before the preform reaches the pulling mechanism, wherein the cooling tube defines a cooling channel. A pultrusion mandrel may be present.

The present invention relates to an embedding element (76) for embedment in a shell structure of a wind turbine rotor blade (10), the element having a wedge-shaped part (85). The embedding element (76) comprises a fibre material and a binding agent, wherein the fibre material is at least partially joined together by means of the binding agent. The inventive element provides improved structural flexibility and elasticity resulting in less wrinkle formation during blade manufacturing. In other aspects, the invention relates to a method of manufacturing the embedding element (76), to a method of manufacturing a wind turbine rotor blade (10) using the embedding element (76), and to a wind turbine blade (10) obtainable by said method.

A system is disclosed for additively manufacturing a composite structure. The system may include a head configured to discharge a continuous reinforcement that is at least partially coated with a matrix, and a housing trailing from the head and configured to at least partially enclose the continuous reinforcement after discharge. The system may also include a heat source disposed at least partially inside the oven, and a support configured to move the head during discharging.

A fully impregnated fiber-reinforced thermoplastic granule includes a fiber core impregnated with a thermoplastic resin and coated with the resin and subsequently polymerized to form a thermoplastic. The granule is formed in a continuous process including a continuous fiber strand being coated and impregnated with a thermoplastic resin, curing the thermoplastic resin, and cutting the fiber and thermoplastic into granules of a desired length. The continuous process results in a uniform, fully impregnated fiber core in the granule which results in a longer reinforcing fiber for added strength in subsequently produced products formed from the granules.

Apparatus for producing bent multi-sided pultruded fibre reinforced plastic reinforcement bar for concrete (commonly known as FRP rebar) comprises multiple resin wetting stages to simultaneously resin impregnate multiple bundles of fibreglass rovings continuously drawn through the resin wetting stages, multiple spiral winding stages arranged to spiral wind warps around the multiple wet rovings, and multiple rotating multi-sided former frames for continuously winding thereon the multiple wet rovings and holding the multiple rovings while curing. A related method is also claimed.

A method of manufacturing a product including at least two carbon parts including the step of: manufacturing a first carbon part, manufacturing at least a second carbon part, providing on a surface of one of the first carbon part or second carbon part a plurality of protrusions including a carbon resin, joining together the first carbon part and the second carbon part in such a way that the plurality of protrusions is interposed between the first carbon part and second carbon part for providing physical and electrical connection is provided.

The invention relates to a device for impregnating fiber bundles with a polymer melt, in which device fiber bundles, which are inserted in parallel with one another into a slot-like infeed of an impregnation unit (4), are guided through between two guide plates (16, 17), which have undulating surfaces and are arranged so as to be complementary to one another at a defined spacing, and are discharged from the impregnation unit (4) via an outlet (28), the fiber bundles being saturated with the polymer melt while passing through the impregnation unit (4), which polymer melt following the slot-like infeed is introduced between the guide plates (16, 17) into the passage (29). According to the invention, the impregnation unit (4) comprises at least two passages (29) for a defined number of fiber bundles in each case, the passages (29) each comprising an inlet (26) for polymer melt.

The invention relates to a method for continuous production of a composite material profile by injection-pultrusion from at least one reinforcing fabric and at least one thermoplastic polymer having high fluidity, said method being characterized in that: i) said fabric is continuously pulled with a pulling speed of at least 0.4 m.min.sup.−1 in the course of said process; ii) the impregnation stage is performed by injection of a polymeric composition having high fluidity through the fabric; iii) the profile is then shaped with a specific thermal profile.

The invention also relates to a profile obtained according to the method of the invention and a composite article comprising such a profile the curvature whereof may be modified in its curvature by bending and/or its profile by rotational molding.

A pressurizing pre-impregnating die head for a fiber reinforced plastic sheet machine is provided. The die head includes a body; at least one group of fiber channels arranged in a longitudinal hole-through manner in a middle of the body, and a fiber yarn conveyed in the fiber channel. The body includes a feeding port and discharging ports, which communicate with each other. The discharging ports are located in outer sides of the fiber channel. Thermoplastic base materials in a molten state are paved on two sides of the fiber yarn. The thermoplastic base materials may be paved on surfaces of the two sides of the fiber yarn when being extruded.