Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

The present invention relates to an enhanced method for the manufacture of a plastic component (135), in particular a cushioning element for sports apparel, the method comprising: opening a mold (100) by a predetermined amount into a loading position, wherein the mold comprises at least two mold parts (110, 112) and wherein the amount by which the mold is opened influences an available loading volume of the mold, loading a material comprising expanded particles (130) into the loading volume, closing the mold into a closed position, wherein during closing of the mold the mold parts are moved together over different distances (140) in different areas of the mold, compressing the expanded particles by closing the mold and fusing at least the surfaces of the expanded particles to mold the plastic component.

A method of forming a polymeric foam material is provided and includes providing a precursor material having a first thickness, the precursor material being an open-cell foam material and applying a uniaxial compressive force to the precursor material to compress the precursor material to a second thickness, the compressive force causing a cell structure of the precursor material to collapse. The method also includes heating the precursor material at a molding temperature for a first time period while the compressive force is applied, the first time period being sufficient to heat the precursor material to a softening temperature, removing the compressive force from the precursor material, and maintaining the cell structure of the precursor material in a collapsed state.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

The present invention provides a method for making a sole structure with a knitted fabric and a sole structure. The method comprises steps of: placing a thermoplastic filling material in a knitted fabric, sealing an opening of the knitted fabric, placing the knitted fabric with the opening sealed in a mold, applying a heating temperature to melt the thermoplastic filling material of the knitted fabric, and restricting a shape of the knitted fabric via the mold to make a sole structure. The sole structure includes a compressible elastomer and a knitting texture wrapped around the compressible elastomer and fused with a surface of the compressible elastomer. The compressible elastomer is formed from the thermoplastic filling material after being melted and cooled. The knitting texture is formed from the knitted fabric and is capable of being directly observed from an appearance of the sole structure.

Provided is a shoe sole having a structure in which a polyhedral hollow cell made of a synthetic resin, configured as a polyhedron, and having an empty space formed therein is bonded with other polyhedral hollow cells by a hot melt adhesive part, wherein the hot melt adhesive part is provided between the multiple polyhedral hollow cells so that no voids are formed therebetween, and a plane structure of the polyhedral hollow cells bonded with each other has a shape of a human sole.

The pressing of an article is achieved with a closed-loop feedback press. The closed-loop feedback press is effective to measure an amount of pressure applied and adjust the pressure to achieve a prescribed amount of compression on the article. Further, the press may leverage a closed-loop feedback system to maintain a consistent temperature of one or more platens. The press is able to adjust a pressure applied one or more times during a pressing operation to accelerate a temperature change in the pressed article while reducing the pressure applied as the temperature approaches a target temperature to limit unintentional deformation and bleeding of the pressed material of the article.

A method for manufacturing a sole assembly of an article of footwear includes injecting a first material into a first mold to forming a first component. A second material is injected into a second mold to form a second component in the second mold. The first component is formed from a first material and includes a first plurality of channel elements. The second component is formed from a second material and includes a second plurality of channel elements. Each of the first plurality of channel elements is aligned with a corresponding one of the second plurality of channel elements, and the first component is secured to the second component to form an initial sole assembly.

A method of manufacturing a multicolor shoe material includes the following steps. Step S1: blank molds are provided, and a mold chamber of each of the blank molds is injected by one of the foamed materials in different colors to form unfoamed semi-finished products in different colors. Step S2: the semi-finished products are put into a foaming mold, when the foaming mold is preheated and completely closed, a ratio of a total volume of the semi-finished products to a volume of the mold chamber of the foaming mold is ranged between 0.96 and 1.04. Thus, the semi-finished products could be evenly foamed. After foaming, adjacent two of the semi-finished products could be connected by heat fusion to obtain the multicolor shoe material. Additionally, a semi-finished product and a multicolor shoe material are provided in the present invention.

A sole structure for an article of footwear includes an outer fabric layer and an inner chassis that is more rigid than the fabric layer. The fabric layer includes a plurality of fabric protrusions and the inner chassis includes a plurality of chassis protrusions that correspond to the fabric protrusions. Both the fabric protrusions and the chassis protrusions extend into cleat members of the sole structure.