B29K2105/0058

METHOD FOR MODIFYING A 3D PRINTED OBJECT
20220362991 · 2022-11-17 ·

The invention relates to a method for modifying an object comprising the step of: I) providing an object which is made at least partially of a construction material comprising a thermoplastic polyurethane. The method also comprises the following steps: II) contacting, at least in part, the construction material, for a first predetermined period of time, with a first liquid comprising ≥80% by weight, based on the total weight of the first liquid, of a polar aprotic solvent; III) contacting, for a second predetermined period of time, the areas of the construction material that were in contact with the liquid in step II) with a second liquid comprising ≥80% by weight, based on the total weight of the second liquid, of a polar protic solvent. Preferably, the first liquid is DMSO or acetone and the second liquid is water.

Scalable and fast three dimensional printing system
11584085 · 2023-02-21 · ·

A three dimensional printing system includes a light engine having a spatial light modulator for curing individual layers of a photocure resin to form a three dimensional article of manufacture. The light engine is configured to: (1) receive a slice image that defines an array of energy values for curing a layer, (2) process the slice image to define an image frame compatible with the spatial light modulator, (3) receive an on signal, (4) activate the first light source in response to the on signal; (5) repeatedly send the first defined image frame to the first spatial light modulator during a defined cure time for the single layer of resin; (6) receive an off signal; (7) deactivate the first light source in response to the off signal; and (8) repeat steps (1)-(7) until the three dimensional article of manufacture is formed.

Process for manufacturing composite articles

The present invention relates to the use of thermoplastic polymer compositions for impregnating reinforcing materials in the form of fabric or industrial fabrics for the manufacture of composite materials. The field of the invention is that of composite materials as well as molding/consolidation processes and obtained parts. The invention more particularly relates to a method of manufacturing a composite article by injection molding comprising at least the steps of introducing at least one reinforcement fabric into a preheated mold, partial closure of the mold, a temperature rise step of the mold, optionally a step of maintaining the temperature of the mold before injection of a thermoplastic polymer composition, a step of injecting a thermoplastic polymer composition into the mold, a step of mold closure to the final part thickness allowing the flow of the resin through the reinforcing fabric, a cooling step and a recovery step of the obtained composite article.

CURABLE COMPOSITION FOR MECHANICAL FOAMING AND METHOD FOR MANUFACTURING FOAM OF THE SAME
20220355517 · 2022-11-10 ·

A curable composition for mechanical foaming has a complex viscosity η* that satisfies the following conditions (A) and (B) in frequency dependence measurement by a rheometer: condition (A): η* at 0.1 Hz and 25° C. is in a range of 1000 to 50000 Pa.Math.s; and condition (B): η* at 10.0 Hz and 25° C. is in a range of 100 to 1000 Pa.Math.s.
The curing form of the curable composition for mechanical foaming is not a moisture curing form.

Method for forming 3D object

A forming device that forms a 3D object includes a head section including a plurality of nozzle rows, and a scanning driving section that causes the head section to carry out a scanning operation; where the head section includes a first nozzle row group, a second nozzle row group, and a support nozzle row group; in an operation of at least one of the forming modes, the forming device forms at least one part of the 3D object using the first nozzle row group and the second nozzle row group and forms a support layer in a periphery of the 3D object; and when a maximum value of a material dischargeable in unit time in one scanning operation is defined as a material discharging ability, the material discharging ability of the support nozzle row group is greater than the material discharging ability of the first nozzle row group.

Cure confirmation system and method for three dimensional object printer

A print system and a method for confirming complete curing of a marking material are disclosed. For example, the print system includes a plurality of printheads arranged in a two-dimensional array, a curing light source, a curing confirmation system, a movable member to hold an object and a controller to control movement of the movable member to move the object past the array of printheads, to operate the plurality of printheads to eject the marking material onto the object as the object passes the two-dimensional array of printheads, to operate the curing light source to cure the marking material and to operate the curing confirmation system to confirm that the curing of the marking material is complete.

Stereolithography apparatus with a container assembly

The invention relates to a stereolithography apparatus comprising: a container for a fluid material curable by radiation, a substrate plate, an actuator means for generating a relative movement between the container and the substrate plate, and an irradiation device for selectively irradiating the material arranged in the container. According to the invention, the actuator means and the irradiation device are mounted on a frame assembly, and the container and the substrate plate are combined to form an assembly and the assembly consisting of the container and the substrate plate is jointly inserted into the frame assembly, detachably secured therein by means of an attachment means and to be jointly removed from the frame assembly.

Methods of manufacturing crosslinkable 3D printed biomaterial-based implants

Methods of making articles with a 3D printer using biomaterials that retain physical properties and biological activity are discussed. Methods can include providing a crosslinkable material and a biomaterial to a 3D printer, and crosslinking the materials to form an implant. Biomaterials can include, among other things, bone, or tissue.

MODIFICATION OF RHEOLOGY AND MACHINE PATHING FOR IMPROVED 3D PRINTING OF SOFT MATERIALS
20220332040 · 2022-10-20 ·

A method and system for additive manufacturing are provided herein. The method comprises depositing a structure material, by a nozzle (810), into a support material (808) by applying to the structure material such that the structure material flows through the nozzle. The structure material comprises a polymer and a rheological modifier. Depositing of the structure material is repeated as necessary to create an object (814). The support material is at least partially removed from object. In various examples, the method comprises varying a print parameter from a first portion of the object to a second portion of the object, moving the nozzle away from a previously deposited layer of the object when repositioning for deposition of a subsequent layer of the object, or a combination thereof.

Polymeric cutting edge structures and method of manufacturing polymeric cutting edge structures

A functional polymeric cutting edge structure and methods for manufacturing cutting edge structures using polymeric materials are provided. A razor blade for use in a razor cartridge or a blade box for assembly in a razor cartridge frame may be formed using the present invention.