To provide a method for manufacturing an interdental cleaning tool that can prevent deformation of a core base at molding of a cleaning flexible part using an elastomer material, thereby effectively preventing occurrence of molding failure of the cleaning flexible part. The method in the present invention includes: a base part molding step of providing first metal molds 30 and 31 for molding base parts with a plurality of first molding spaces 32 aligned in parallel and including core base molding sections 32a and handle base molding sections 32b, providing the first metal molds 30 and 31 with connection part molding sections 35 to communicate with the adjacent handle base molding sections 32b, and supplying a synthetic resin material with a fiber material at a time to the plurality of first molding spaces 32 from gates 34 to form a plurality of base parts at a time; and a flexible part molding step of setting the core bases of the base parts into second metal molds, holding the core bases at two or more longitudinal portions by a plurality of pairs of hold pins in the second metal molds, each pair including two pins, and charging an elastomer material into the cleaning flexible part molding spaces.

An oral care implement with a soft tissue cleaner. The oral care implement may include a handle and a head, the head having a first surface, and an opposite second surface, and a peripheral surface extending between the first and second surfaces. A soft tissue cleaner may have a first cleaner fixed to the second surface of the head and a second cleaner fixed to the peripheral surface of the head. Furthermore, the second cleaner may incorporate a plurality of grooves extending at least a portion of the distance from the first surface to the second surface along the peripheral surface.

A method of making a brush includes providing a plurality of first filaments, each having a first end and a second end; bringing the plurality of first filaments into a first predetermined shape such that the first ends are arranged side by side on a common contour; fixedly connecting the first ends so that a first pre-tuft having the first predetermined shape and a connected first end is formed; bringing a second tuft element having a first end and a second end together with the first pre-tuft into a second predetermined shape such that the first end of the second tuft element and the connected first end of the first pre-tuft are arranged side by side on a common contour; fixedly connecting the connected first end of the first pre-tuft and the first end of the at least second tuft element so that a final tuft having the second predetermined shape and a connected end is formed; and attaching the final tuft to a brush body by overmolding the final tuft's connected end with a plastic material.

A molded article (20) for an oral care product includes a primary molded part (P) that includes a covering target part (PC), a secondary molded part (Q) that includes a covering part (Q40) covering the covering target part (PC), and an exposed structure (500) that includes one or a plurality of penetration parts (P100) penetrating the covering part (Q40). The penetration part (P100) includes an exposed surface exposed with respect to the covering part (Q40). The penetration part (P100) is provided in the primary molded part (P) such that a force received by the primary molded part (P) from a resin material corresponding to the secondary molded part (Q) so as to deform the primary molded part (P) in a secondary molding step of molding the secondary molded part (Q) is able to be transferred to a mold through the exposed surface.

An oral care implement having a multi-component handle is disclosed. In one aspect, the oral care implement comprises: a handle extending along a longitudinal axis; a head coupled to the handle; at least one tooth cleaning element extending from the head; the handle comprising: a first component constructed of a first material, the first component comprising a first component aperture; a second component constructed of a second material, the second component comprising the head and an anchor, the anchor located within the first component aperture and comprising a second component aperture; and a third component disposed within the second component aperture.

An oral care implement having a multi-component handle is disclosed. In one aspect, the oral care implement comprises: a handle; a head coupled to the handle; at least one tooth cleaning element extending from the head; the handle comprising: a first component constructed of a first hard material; and a second component constructed of a second hard material, the second component comprising a plurality of strips that collectively form a strap network that wraps around the first component.

An oral care implement having a multi-component handle is disclosed. In one aspect, the oral care implement comprises: a handle comprising a first component constructed of a first material and a second component constructed of a second material; the first component comprising: first, second and third depressions formed into an outer surface of the first component; and a first through-hole extending from a floor of the second depression to a floor of the third depression, the first through-hole extending through sidewalls of the first depression; and the second component comprising: a first portion disposed within the first depression, a second portion disposed within the second depression, and a third portion disposed within the first depression; and the first, second and third portions connected together to form an integral mass of the second material.

A system or method of forming an oral care implement and an oral care implement formed thereby comprising a base structure having a handle portion and a head portion. The method may comprise providing a first mold that defines a first mold cavity having a first portion that corresponds to the handle portion and a second portion that corresponds to the head portion; injecting a first material into the first portion of the first mold cavity via a first injection orifice with a first hot runner sub-system; and injecting a second material into the first portion of the first mold cavity via a second injection orifice with a second hot runner sub-system, the second material being injected into the first material thereby forming the base structure, the second material forming a core component and the first material forming a shell component of the base structure that surrounds the core component.

A plurality of mass-produced identical multi-component housings for toothbrush handles, each housing having a length of about 120-200 mm, which is at least three times greater than a maximal orthogonal dimension thereof. Each housings includes at least a first component made of a first hard-plastic material, a second component made of a second hard-plastic material, and a third component made of a soft-plastic material, which are integrally joined together to form a generally tubular structure. Each housing includes a tolerance-elimination element made of the second plastic material, attached to one of first component's ends, at least partially overmolded by the soft-plastic material, and having an average length of about 3-20 mm, which average length varies among at least some of the tolerance-elimination elements by a lengthwise dimension that is at least ten times greater than the lengthwise maximal dimension variations of the length among the individual multi-component housings.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 μm and 20 μm. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.