The present invention provides an improved fire resistant composite pole and a method for producing the same. In accordance with preferred embodiments, the composite utility pole of the present invention includes a composite structure having integrally bonded layers of resin impregnated fiberglass extending along the length of the pole. According to a preferred embodiment, the composite structure of the pole includes an intumescent layer which includes: high temperature mineral fibers, exfoliating graphite, organic binders. and alumina trihydrate (ATH).

A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

A unique carbon fiber structure that achieves the strength and durability of steel tower alternatives at 90% less weight and a lower total installed cost, providing affordable carbon fiber telecommunication towers that are engineered for peak strength to weight performance wherein the carbon fiber structure is a vertical elongated tower body of decreasing area with an internal installation shaft provided therein to house one or more radio base stations wherein the tower may be made of multiple cylindrical or cone shaped hollow segments with a shaved upper portion whereby the segments are created with carbon fiber and fiberglass hoop windings.

The present invention provides an improved fire resistant composite pole and a method for producing the same. In accordance with preferred embodiments, the composite utility pole of the present invention includes a composite structure having integrally bonded layers of resin impregnated fiberglass extending along the length of the pole. According to a preferred embodiment, the composite structure of the pole includes an intumescent layer which includes: high temperature mineral fibers, exfoliating graphite, organic binders. and alumina trihydrate (ATH).

A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

The invention relates to a method for producing a fiber-composite hollow component from a fiber-composite material which contains at least one fibrous material and one matrix material, wherein the fiber-composite hollow component is formed from at least two fiber-composite half-shells which in a joining edge region of the fiber-composite half-shells are joined to one another such that a cavity is configured between the joined-together fiber-composite half-shells, wherein the method comprises the following steps: providing a first fiber-composite half-shell formed from the fibrous material of the fiber-composite material, and at least one second fiber-composite half-shell formed from the fibrous material of the fiber-composite material; assembling the first fiber-composite half-shell and the at least second fiber-composite half-shell so as to form the fiber-composite hollow component; wherein at least one spacer element is inserted in the joining edge region between the first fiber-composite half-shell and the at least second fiber-composite half-shell; incorporating an internal vacuum cover in the cavity formed by the assembling of the fiber-composite half-shells, and incorporating the assembled fiber-composite half-shells in an external vacuum cover such that a component cavity having the fibrous material of the fiber-composite hollow component to be produced is formed between the internal vacuum cover and the external vacuum cover; evacuating the component cavity having the fibrous material; and curing the matrix material which embeds the fibrous material of the fiber-composite half-shells, in order for the fiber-composite hollow component to be produced.

There is described a composite structure. The composite structure has an inner core comprising foam. The composite structure further includes an outer shell surrounding the inner core and comprising a mixture of fiber reinforcement, such as fiberglass, and a resin. The resin is resistant to ultraviolet radiation. The composite structure may be used in a crossarm or a brace of a utility pole.

A method of manufacturing a tower structure includes printing and depositing, via a printhead assembly of an additive printing system, one or more printed layers of a wall of the tower structure. The method also includes unwinding at least one continuous roll of a reinforcement material to form at least one continuous reinforcement ring member layer, the reinforcement material comprising a pultruded polymer material. Further, the method includes placing the at least one continuous reinforcement ring member layer atop the one or more printed layers of the wall of the tower structure. Moreover, the method includes printing and depositing, via the printhead assembly of the additive printing system, one or more additional printed layers of the wall of the tower structure atop the at least one continuous reinforcement ring member layer.

A column or other elongate molded part is molded using an elongate tubular mold having a closed end, an open end and a flexible sidewall. After the column or other molded part is formed, it is extracted from the mold by pulling the column or other molded part axially through the open end of the mold. The column may be extracted using an expandable plug or gripper that is inserted into the interior of the column or other molded part through the open end of the mold. The expandable plug or gripper is expanded to engage an inner surface of the elongate molded part.

A block of construction material is fabricated by harvesting a plurality of tread strips from a plurality of tires by, for each tire, removing a tread texture of a tread cap from each tire using a tread removal device while leaving a remaining portion of the tread cap intact with one or more sidewalls and shoulders of each tire, removing the side walls and the entire shoulders from each tire by cutting through the remaining portion of each tread cap, and slicing the remaining portion of each tread cap to produce tread strips. Each strip is preheated, and while maintaining the temperature, stacked onto the gummed previous strips, until a block of desirable size is yielded. Use of fasteners, plates and membranes to maintain the stacked tread strips into a block arrangement is eliminated.