A machine for forming a joined blank assembly from first and second blanks of sheet material includes a deck coupled to a frame, and a first transfer assembly associated with the frame. The first transfer assembly is configured to position the first blank on the deck. The machine also includes a second transfer assembly associated with the frame. The second transfer assembly is configured to position the second blank in at least a partially overlying relationship to the first blank on the deck. The machine further includes at least one compression member configured to compress the second blank and the first blank together against the deck to form the joined blank assembly.

A box forming carousel apparatus including a frame, a rotating carton retainer, a first side carton folding assembly, a second side carton folding assembly and an axle. The frame has a bottom, and first and second sides. The rotating carton retainer is rotatably coupled to the frame and has a plurality of slot assemblies radially spaced apart, each slot assembly having a leading wall, a following wall and a base wall. Each slot assembly structurally configured to retain a box therein. The first side carton folding assembly is structurally configured to fold a plurality of flaps of the box on a first side thereof. The second side carton folding assembly is structurally configured to fold a plurality of flaps of the box on a second side thereof. The axle extends between the first side and the second side of the frame spaced apart from the bottom of the frame.

In a folder-gluer, push-out forces by an air cylinder and a push-out spring mechanism are set such that: (1) when downstream portions of first and fourth panels are passing through a second bending plate, the second bending plate is pushed outwardly in a width direction by the push-out forces to extend the downstream portions of the first and fourth panels in the width direction; and (2) when upstream portions of the first and fourth panels are passing through the second bending plate, the second bending plate is pushed back inwardly in the width direction by the resistance force applied to the second bending plate by the first and fourth panels so as not to extend the upstream portions in the width direction, and wherein the push-out forces are not varied by a control while the first and fourth panels are passing through the second bending plate.

In a folder-gluer, push-out forces by an air cylinder and a push-out spring mechanism are set such that: (1) when downstream portions of first and fourth panels are passing through a second bending plate, the second bending plate is pushed outwardly in a width direction by the push-out forces to extend the downstream portions of the first and fourth panels in the width direction; and (2) when upstream portions of the first and fourth panels are passing through the second bending plate, the second bending plate is pushed back inwardly in the width direction by the resistance force applied to the second bending plate by the first and fourth panels so as not to extend the upstream portions in the width direction, and wherein the push-out forces are not varied by a control while the first and fourth panels are passing through the second bending plate.

A method for producing a bowl formed by a tray closed by a sealing film involves preparing a blank where a first and a second couples of crease lines delimit a bottom panel, two first and two second side walls, each first side wall provided of an internal flap and an external flap delimited by respective third and fourth crease lines, each second side wall provided of an internal flap and an external flap delimited by respective fifth and sixth crease lines, erecting the blank into a tray, folding the internal and external flaps of each first side wall about the respective third crease line and the internal and external flaps of each second side wall about the respective fifth crease line, applying adhesive on the internal and/or external flaps of each first and second side walls, folding the external flap of each first side wall about the respective fourth crease line and the external flap of each second side wall about the respective sixth crease line, forming a rim, applying adhesive on gaps between abutting ends of rims of adjacent first and second side walls, and attaching the sealing film on the rims.

A forming machine (2) for forming a box (60) from a blank (6) made of paper or cardboard, including a base (6a) and side panels (6a, 6b, 6c, 6d) connected to the base (6a), comprises: a working zone configured to receive the blank (6); a plurality of folders (21) positioned in the working zone and configured to interact with the side panels (6a, 6b, 6c, 6d) of the blank (6) to fold them and dispose them parallel to a vertical direction (V), with respective lateral borders juxtaposed to define vertical edges of the side wall of the box (60); a plurality of heads (22), including respective pressers (222) that are movable towards and away from each other, wherein each presser (222) is configured to press a respective vertical edge from the outside of the space inside the box (60).

A method of erecting a carton from a blank, including: engaging the blank with a punch head against which the carton is formed, folding side portions of the blank against the punch head to form sides of the carton; folding outer portions of the side portions of the blank away from the punch head and against an external side of the carton; folding end portions of the blank against the punch head to form end portions of the carton; folding outer portions of the end portions of the blank away from the punch head and against an external end of the carton; and securing corner gussets formed between the side and end portions against sides or ends of the carton.

A box suitable for the packaging of a consumer product is formed by helically wrapping an elongated continuous strip of material around a mandrel to form a main body with a plurality of bands. In one embodiment, adjacent bands partially overlie one another to form a multi-paneled main body with an open top end and an open bottom end. An adhesive is disposed within the region of contact between adjacent bands to retain the shape of the main body. First and second sets of slots are formed in the main body to create flaps dimensioned to selectively enclose the open top and bottom ends, respectively. To define the flaps and promote pivotal articulation, the main body is also preferably provided with score lines. By adjusting the configuration of the mandrel, a customized box can be constructed that is sized to receive a consumer product with limited wasted space.

A system and method for a double glue joint is provided. The box is movable between knockdown and assembled configurations. In the knockdown configuration, the box includes a plurality of co-planar panels connected to one another, with a first and last panel each having a free end having a tab. One of these tabs, along with a portion of the panel adjoining the tab, are coated with adhesive. The box is movable to an assembled configuration by folding the panels relative to each other by one or more score lines until the free ends of the first and last panels meet. Utilizing the adhesive, the tab of the last panel is secured to an exterior surface of the first panel while the tab of the first panel is secured to an interior surface of the last panel, thus forming a double glue joint with interior and exterior connections.

A blank for constructing a crush-tolerant container includes a first side panel, a bottom panel, a second side panel, and a top panel coupled together in series. At least one cutout and at least one bridge portion are defined along a first fold line between the top panel and the first side panel. The at least one bridge portion and the at least one cutout are configured to maintain the top panel in a plane spaced above a top edge of the first side panel when the container is formed and the top panel is not under a stacking load, and to allow the top panel to move downwardly such that at least a portion of the top panel is substantially co-planar with the top edge of the first side panel when the container is formed and the top panel is under the stacking load.