The invention concerns an axle unit comprising a stub axle and a tube unit, wherein the stub axle at least in regions is configured rotationally symmetrically about a stub axis and has a channel which extends substantially parallel to the stub axis, wherein the tube unit is configured as a hollow body and extends substantially along a tube axis, wherein the tube unit has a recess running transversely to the tube axis, wherein a line element is provided which can be brought into fluid-tight connection with the channel and passed through the recess of the tube unit. A method for production of an axle unit is also given.

The present invention relates to an axle unit comprising an axle tube and an axle stub, wherein the axle stub is formed to be rotationally symmetrical with respect to a stub axis in some regions and has a channel which extends substantially parallel to the stub axis, wherein the axle stub has a first connection portion which has an engagement geometry for fluid-tight connection to the channel, wherein the axle tube is formed to be substantially rotationally symmetrical about a tube axis and wherein the axle tube and the axle stub are fixed on/to one another by way of a cross-member in such a way that the tube axis and the stub axis are spaced from one another.

A method for manufacturing a vehicle wheel includes: a casting process of manufacturing the wheel in a one-piece body having a forming end and a temporary flange protruding at inner and outer sides of the wheel, respectively, wherein the one-piece body further includes a resonance chamber forming groove; a primary shape machining process of forming a stepped part at an outer circumferential side of the resonance chamber forming groove; a flow forming process of bending the forming end to be seated on the stepped part; a friction stir welding process of integrally bonding a portion where the forming end and the stepped part are in close contact with each other; a fine machining process of removing the temporary flange;

and a sound-absorbing hole machining process of forming a sound-absorbing hole for communicating between the resonance chamber and an interior space of a tire in the forming end.

The present disclosure provides a process for manufacturing a light-alloy hybrid wheel comprising the following separate operation phases: obtaining a front flange with an internal profile including a tire bead seat; obtaining a rim with an annular profile including a tire bead seat at a first end and a circular flank for assembly with a part of the flange at a second end; and assembling the flange and the rim to form a wheel. The annular profiles of the flange and the rim form exterior and interior sides of the wheel. Assembling the flange and the rim comprises welding the flank of the rim and the flange together by a single friction stir weld using a pin such that the weld is exposed at the exterior and interior sides of the wheel.

A vehicle wheel includes: a pair of rail members configured as separate members from the rim and fixed to an outer circumferential surface of a well portion of a rim of a wheel; and a sub air chamber member serving as a Helmholtz resonator and disposed between and supported by the rail members. A method of manufacturing the vehicle wheel is also provided. The method includes the steps of: fixing the pair of rail members to the outer circumferential surface of the well portion; and attaching the sub air chamber member to the well portion through the pair of rail members such that the sub air chamber member is supported between the pair of rail members, wherein the rail member fixing step includes fixing the pair of rail members using a jig with the rail members spaced apart by the predetermined distance.

An axle housing assembly and a method of manufacture. A friction weld may join a spindle to an arm portion of the axle housing assembly. An extension weld may encircle the arm portion. The extension weld may extend from the friction weld in a direction that may extend away from the spindle.

An axle assembly and method of manufacture. The axle assembly may include a sleeve that is disposed in a spindle and that is in sealing engagement with the spindle proximate opposing ends. The sleeve has a smaller diameter than the spindle such that a fluid passage is provided between the spindle and the sleeve.

An axle assembly includes a central tube and an axle spindle. The axle spindle is fixed to the central tube. The axle spindle has a tubular first section and a tubular second section extending from the first section. The second section has an outer diameter. The second section has a bearing support surface. A tubular transition section is located between the first section and the second section. An annular shoulder portion is formed in an axial end segment of the tubular transition section adjacent the second section. The shoulder portion has at least one annular profile located in the shoulder portion between the annular shoulder surface and the bearing support surface. The annular profile is defined by a surface with a diameter not less than the outer diameter of the second section. An antilock braking system sensor bracket locator nub is integrally formed in the tubular transition section. An antilock braking system sensor bracket engages the antilock braking system sensor bracket locator nub for proper positioning of an antilock braking system sensor.

Disclosed herein are systems and techniques for producing complex components using a reinforced thermoplastic material. The complex components can include contoured or curved outer surfaces, and in some cases define a cavity. In certain examples, one or more thermoplastic materials are arranged to form a wheel component, such as that adapted to define a rim of the bicycle. Thermal bonding can be used to join multiple reinforced thermoplastic materials to one another in order to form a cavity of the wheel component or other complex shape. In certain examples, a portion of a tooling assembly can be pressurized to maintain a shape of the cavity during thermal bonding and cooling. This can remove the need for a sacrificial bladder or other structure that would maintain the shape of the cavity, allowing for a seamless final component, optionally absent indicia of bladder exit or other seams.

A drive shaft is configured by joining solid stub shafts formed of a medium carbon steel to both ends of a hollow tubular body formed of a medium carbon steel. When expressed as grain size number, the grain size of the hollow tubular body at joint parts where the hollow tubular body and the solid stub shafts are joined together ranges from #5 to #9, and the grain size of the solid stub shafts at the joint parts ranges from #10 to #12.