An air conditioning device for an electric vehicle includes: a housing having an air conditioning passage connecting an air inlet port to an air discharge port; an evaporator, an air heater, and an electric heater, which are positioned in series in the air conditioning passage in the housing; and a bypass door positioned after the evaporator in the air conditioning passage in the housing and configured to selectively allow some of air passing through the evaporator to bypass the air heater and the electric heater to the air discharge port.

A cooling device includes a number of cooling tubes arranged in parallel such that a first cooling fluid and a second cooling fluid can flow in the cooling tubes. A tank communicates with the cooling tubes to allow the first cooling fluid or the second cooling fluid to flow through the cooling tubes. A diaphragm is located inside the tank to separate the tank into a first space allowing the first cooling fluid to flow therein and a second space allowing the second cooling fluid to flow therein. The diaphragm is coupled to the tank to be rectilinearly movable in a direction of an arrangement of the plurality of cooling tubes.

The invention relates to an electric vehicle cabin heating system and a control method. The system comprises a first refrigerant circuit and a second refrigerant circuit that are connected in parallel, wherein the circuits each comprise a gas-liquid separator and a compressor that are connected in series; the first refrigerant circuit further comprises a first expansion unit; the second refrigerant circuit further comprises a second expansion unit and a condenser; and the first expansion unit is connected to the second expansion unit and the condenser in parallel. Thus, rapid cabin heating and stable heating capacity are achieved, the dependence on a heater is eliminated, and an air-conditioning system is simplified. The method comprises: a refrigerant in the second refrigerant circuit undergoing pressure regulation via the second expansion unit and then entering the condenser to release heat for heating a cabin; and a refrigerant in the first refrigerant circuit undergoing throttling and pressure reduction via the first expansion unit and converges with the refrigerant in the second refrigerant circuit in the gas-liquid separator, and the converging refrigerant enters the compressor for cycling. Thus, the decoupling between the regulation of heating capacity and the temperatures and flow rate of exterior ambient air and cabin air is achieved, and the problems of insufficient heating capacity and frequent defrosting of a heat pump system at a low temperature are solved.

A cooling structure of a vehicle battery unit includes: a plurality of battery modules; a plurality of battery cooling units; a supply pipe; a discharge pipe; and a battery case. The supply pipe includes a supply pipe portion which passes between the at least two battery modules arranged in the vehicle width direction and connects the plurality of battery cooling units. The discharge pipe includes a discharge pipe portion which passes between the at least two battery modules arranged in the vehicle width direction and connects the plurality of battery cooling unit. The supply pipe portion and the discharge pipe portion have bellows pipe portions which are made of resin and can be expanded or contracted in the front-rear direction and curved pipe portions which are made of resin and bend in the vehicle width direction.

A thermal management system includes an interior air conditioner including a housing provided with a cooling duct, a heating duct, an inside air inlet, an outside air inlet, and an internal outlet, and an external outlet, wherein the internal outlet of the housing is connected to an inside the vehicle and the external outlet is connected to an outside of a vehicle, an evaporation core is provided in the cooling duct of the housing, a condensing core is provided in the heating duct of the housing, air conditioning of the inside the vehicle is performed through the evaporation core and the condensing core. The evaporation core and the condensing core are connected to a refrigerant line provided with a compressor and an expansion valve and connected to multiple electronic components of the vehicle through a coolant.

This air conditioning device, which is installed in a vehicle, is provided with a gas-liquid separator which separates liquid-phase refrigerant and gas-phase refrigerant, guides, to a compressor, the gas-phase refrigerant flowing in from an outdoor heat exchanger during heating operations, and guides, to an expansion valve, the liquid-phase refrigerant flowing in from the outdoor heat exchanger during cooling operations. The gas-liquid separator is provided further rearward inside the vehicle than the outdoor heat exchanger. The compressor is provided further rearward inside the vehicle than the gas-liquid separator.

A thermal management unit for controlling the temperature in an electric vehicle, a thermal management system including the unit and an electric vehicle including the thermal management system. The unit includes a heater, a cooling unit, a heat exchanger, six input ports and six output ports for connecting external pipes, three three-way valves, a two-way valve and piping for thermal fluid. The components of the thermal management unit are connected via piping such that excess heat from a vehicle component can be directed to heat the cabin and/or energy storage system of the electric vehicle. Also, one heater and one cooling unit are used to heat or cool both the cabin and the energy storage system.

An integrated thermal management system for vehicles includes: a first cooling line; a second cooling line; a refrigerant line; and a bypass line configured to diverge from the second cooling line, to be connected to a chiller, and to allow a coolant to bypass a second radiator and to circulate between a high-voltage battery and the chiller.

A gas injection type heat management system includes a first refrigerant line along which a compressor, an inner condenser, a first expansion valve, and a flash tank are sequentially provided and through which a refrigerant flows, a second refrigerant line along which a second expansion valve and an evaporator are sequentially provided and the refrigerant flows from the flash tank and circulates to the compressor via the second expansion valve and the evaporator, a third refrigerant line configured such that the refrigerant discharged from the flash tank flows directly to the compressor and a heat absorber for performing heat exchange between the refrigerant discharged from the inner condenser and the refrigerant discharged from the flash tank, and a controller for controlling whether to operate the compressor, whether to allow the refrigerant to flow and whether to expand the refrigerant.

This disclosure details integrated thermal management systems for thermally managing electrified vehicle components. Exemplary integrated thermal management systems may include a thermal module assembly that may be integrated into a front end structure of a flexible modular platform of the electrified vehicle. The integrated thermal management systems may be controlled in a plurality of distinct thermal control modes for thermal managing various subcomponents and for addressing various vehicle auxiliary loads (e.g., passenger cabin heating loads, passenger cabin cooling loads, etc.).