Coatings and materials that are atomic oxygen resistant and have an atomically smooth surface that can reduce drag are disclosed. The coatings and materials can be used on at least a portion of a spacecraft intended to operate in harsh environments, such as stable Earth orbits at about 100 km to about 350 km.

A high temperature thermal protection systems for rockets, and associated methods, is disclosed. A representative system includes a launch vehicle having a first end and a second end generally opposite the first end. The launch vehicle is elongated along a vehicle axis extending between the first and second ends and carries a propulsion system having at least one nozzle positioned at the second end of the launch vehicle. A thermal protection apparatus positioned around the nozzle is used to provide cooling and/or insulation to the nozzle during the flight of the launch vehicle. The thermal protection apparatus can include multiple fabric layers and an insulation layer stacked and stitched together. The fabric layers can include metal alloy fibers. In representative systems, the thermal protection apparatus can further include provisions for water that saturates the insulation layer to provide further insulating and/or cooling effects.

A system for securing spacecraft to a rocket and deploying the spacecraft into orbit includes a stack having a plurality of spacecraft arranged in layers, with each spacecraft being releasably mated with at least one spacecraft in an adjacent layer, and at least one hold down and deploy assembly configured to, in a first configuration, secure the layers of the stack together and secure the entire stack to the rocket, and, in a second configuration, release the entire stack from the rocket into orbit such that the layers passively separate.

In some examples, an additive manufacturing technique including forming an as-deposited coating on a substrate by depositing a filament via a filament delivery device, wherein the filament includes a sacrificial binder and a powder; removing substantially all the binder from the as-deposited coating; and sintering the as-deposited coating to form a thermal coating; wherein the thermal coating is configured to ablate in response to absorption of energy from an external environment, and wherein the ablation of the thermal coating reduces the energy transferred to the substrate.

Metamaterials are described which can be employed with satellites, e.g., small sats, to increase the observability of such satellites. Any type of suitable metamaterial can be used. In exemplary embodiments fractal-based patterns or structures may be used.

The present invention relates to an innovative thermal design concept of tailoring the absorptance and emittance of a coating—namely silicon oxide (SiOx) coated aluminized Kapton—as a radiator coating for small, nano-satellite (i.e., CubeSat) thermal management. The present invention improves on the thermal design of existing satellites, by: a) thermally coupling all components to the baseplate to eliminate the need for heater power for the battery; b) using all six sides of the CubeSat as radiators by changing the wall material from fiberglass to aluminum; c) using a different ratio of absorptance to emittance for each side by tailoring the SiO.sub.x thickness; d) having a high emittance for the wall interior and components; and e) eliminating the need for MLIs. The elimination of the MLIs reduces the volume and increases the clearance to minimize the risk for solar array deployment and cost of the thermal control subsystem.

Systems (100) and methods (600) for providing a product with a radiation mitigation feature. The methods comprise: obtaining a composite base layer formed of a fiber-reinforced material; and performing a deposition process to dispose a first coating layer on the composite base layer so as to form the product with a radiation barrier, the first coating layer comprising 35% by mass or less of a metal constituent, at least 65% by mass of a germanium constituent, a zero or substantially zero coating stress, and/or an overall thickness between 2 microns and 8 microns.

Metamaterials are described which can be employed with satellites, e.g., small sats, to increase the observability of such satellites. Any type of suitable metamaterial can be used. In exemplary embodiments fractal-based patterns or structures may be used.

A high temperature thermal protection systems for rockets, and associated methods, is disclosed. A representative system includes a launch vehicle having a first end and a second end generally opposite the first end. The launch vehicle is elongated along a vehicle axis extending between the first and second ends and carries a propulsion system having at least one nozzle positioned at the second end of the launch vehicle. A thermal protection apparatus positioned around the nozzle is used to provide cooling and/or insulation to the nozzle during the flight of the launch vehicle. The thermal protection apparatus can include multiple fabric layers and an insulation layer stacked and stitched together. The fabric layers can include metal alloy fibers. In representative systems, the thermal protection apparatus can further include provisions for water that saturates the insulation layer to provide further insulating and/or cooling effects.

A spacecraft includes a body defining an interior payload region and a particle dispersion layer disposed between the interior payload region and one or more exterior surfaces of the body. The particle dispersion layer is formed of one or more magnets having a persistent magnetic field. The spacecraft including the particle dispersion layer may be manufactured by obtaining a particle dispersion layer having a persistent magnetic field, identifying a directionality of the persistent magnetic field of the particle dispersion layer, and installing the particle dispersion layer between an interior payload region formed by a body of a spacecraft and one or more exterior surfaces of the body according to the identified directionality of the persistent magnetic field.