A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Disclosed is a liner reel, a cassette, a let off station and a method for collecting a liner, wherein the liner reel has a core and a shell that is concentrically mountable to said core for rotation together with said core about a liner reel axis, wherein the shell has a collection wall that extends in a circumferential direction about the liner reel axis when the shell is mounted to the core, wherein the collection wall is arranged for receiving the liner, wherein the core has a support wall extending in the circumferential direction for supporting the collection wall at least with a vector component in a radial direction perpendicular to the liner reel axis, wherein the collection wall is at least partially contractible in said radial direction when the shell is removed from the core.

A system for active alignment of an inflatable web with respect to an inflation nozzle as the web is dispensed from a roll for serial inflation by the inflation nozzle, the inflatable web including top and bottom sheets sealed together by transverse seals to define a series of inflatable chambers having an opening between the terminal ends of the transverse seals and proximate a longitudinal edge of the web for receiving inflation fluid from the nozzle, the system comprising: a spool adapted to support the roll so that the roll rotates about the spool as the inflatable web is withdrawn from the roll; an actuator arranged to adjust the position of the roll along the length of the spool; an inflation nozzle adapted to provide inflation fluid into the openings of the inflatable chambers as the web travels along a path of travel past the inflation nozzle; a tracking sensor comprising: a sensor arm pivotally mounted at a pivot point at a given location relative the inflation nozzle, the sensor arm having a contact portion, the sensor arm adapted to pivot on the pivot point as the terminal ends of the transverse seals of the web contact the contact portion of the sensor arm; and an analogue sensor adapted to detect the movement of the sensor arm and to generate an analogue signal varying in relation to the movement of the sensor arm; and a controller operative to receive the analogue signal and based on the analogue signal to send output to the actuator to adjust the position of the roll on the spool to maintain the transverse position of the web within a predetermined range.

A clasp is configured to engage an end of a tube. The clasp has a shaft that is insertable into a tube. The clasp includes a housing with clamping blocks that are spaced circumferentially around the shaft. The clamping blocks are moveable between a disengaged position in which the clamping blocks are spaced radially outwardly from the shaft at a distance sufficient such that a tube is insertable between the shaft and the clamping blocks, and an engaged position in which the clamping blocks are positioned radially inward of the disengaged position toward the shaft and are configured to press a tube disposed between the blocks and the shaft against the shaft. The clasp has at least one actuator engageable with at least one clamping block of the plurality of clamping blocks to move the at least one clamping block between the disengaged position and the engaged position.

A method of forming a roll of convolutely wound web material. The method includes applying adhesive to an elongated mandrel, winding web material around the mandrel to form a roll of convolutely wound web material, rotating the mandrel relative to the roll to smear the adhesive, and removing the mandrel from the roll. The smearing can be in a circumferential direction. The adhesive can be applied longitudinally along the mandrel. The adhesive preferably has a viscosity within the range of 3000 to 18,000 cps. Preferably, the method includes pulling the mandrel longitudinally before the step of removing the mandrel from the roll. The pulling can reduce the mandrel diameter and/or can increase its length. The rotating can be conducted before the pulling, during the pulling or during the winding. The rotating can be conducted before or during the removing. The web material can be bathroom tissue or kitchen towel.

A method of forming a roll of convolutely wound web material. The method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material. The mandrel is substantially axially elastic and formed of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and more preferably 2.5%. The mandrel is preferably radially complaint. The method further includes removing the mandrel from the roll. A further method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material, the mandrel being comprised of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and then longitudinally elongating the mandrel.