Fuel cell system with a combined fuel evaporation and cathode gas heater unit, and its method of operation A fuel cell system, in which the cathode gas heater and the evaporator are combined in a single compact first heat exchange unit which includes a first housing inside which thermal energy is transferred from the first coolant to both the cathode gas and the fuel.

An ejector receives steam at a primary inlet and natural gas at a secondary inlet. A computer responds to a signal indicating current in the load of a fuel cell as well as a signal indicating temperature of a steam reformer to move a linear actuator to control a needle that adjusts the size of the steam orifice. Reformate is fed to a separator scrubber which cools the reformate to its dew point indicated by a sensor. From that, a controller generates the fuel/carbon ratio for display and to bias a signal on a line regulating the amount of steam passing through an ejector to the inlet of the reformer. Alternatively, the reformate may be cooled to its dew point by a controllable heat exchanger in response to pressure and temperature signals.

A furnace for gas fields, refineries reforming, petrochemical plants, or hydrogen generation by gasification may include: a radiant zone; a convective zone; and a first and second series of pipes through which at least two segregated process gas flows respectively pass. A first process gas flow may enter the furnace through the convective zone and, flowing through the first series of pipes, may leave the furnace through the radiant zone, or alternatively the first process gas flow may enter the furnace through the radiant zone and, flowing through the first series of pipes, may leave the furnace through the radiant zone. At least a second process gas flow may enter the furnace through the convective zone, may pass through the second series of pipes, and may leave the furnace through the convective zone. The second of series of pipes may be made of material resistant to acid gases.

An H.sub.2-rich fuel gas production plant comprising a syngas production unit can be advantageously integrated with an olefins production plant comprising a steam cracker in at least one of the following: (i) fuel gas supply and consumption; (ii) feed supply and consumption; and (iii) steam supply and consumption, to achieve considerable savings in capital and operational costs, enhanced energy efficiency, and reduced CO.sub.2 emissions, compared to operating the plants separately.

A process for producing synthesis gas, the process including the steps of: a) in a reforming reactor, reacting a hydrocarbon feed stream together with an oxidant gas stream, thereby producing a first synthesis gas stream; b) providing a heated CO.sub.2 rich gas stream to an adiabatic post converter including a second catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; and c) in the adiabatic reforming post converter, letting at least a part of the first synthesis gas stream and the heated CO.sub.2 rich gas stream undergo steam methane reforming, methanation and reverse water gas shift reactions to thereby provide a product gas stream, the product gas stream being a synthesis gas stream. Also, a system for producing synthesis gas.

A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.

Fuel cell system with a combined fuel evaporation and cathode gas heater unit, and its method of operation A fuel cell system, in which the cathode gas heater and the evaporator are combined in a single compact first heat exchange unit which includes a first housing inside which thermal energy is transferred from the first coolant to both the cathode gas and the fuel.

A method is provided for rapidly switching a metal-catalysed steam methane reforming reaction of a feed gas from a first steady-state reaction condition (A) to a second steady-state reaction condition (B) or vice-versa. After applying a given voltage and/or feed gas flow, the system can work towards a thermal equilibration to reach steady state without any additional operator input.

A device for measuring the internal temperature of a reforming tube including a first structure having an axial part of tubular shape positioned in the lengthwise direction of a reforming tube and a radial part projecting radially towards the central axis of the reforming tube, a second structure of oblong shape having at least one thermocouple made of welded Nicrosil/Nisil conductors arranged longitudinally against the axial part and radially against the radial part, and an outer sheath enveloping the first structure and the second structure.

An H.sub.2-rich fuel gas stream can be advantageously produced by reforming a hydrocarbon/steam mixture in to produce a reformed stream, followed by cooling the reformed stream in a waste-heat recovery unit to produce a high-pressure steam stream, shifting the cooled reformed stream a first shifted stream, cooling the first shifted stream, shifting the cooled first shifted stream to produce a second shifted stream, cooling the second shifted stream, abating water from the cooled second shifted stream to obtain a crude gas mixture stream comprising H.sub.2 and CO.sub.2, and recovering a CO.sub.2 stream from the crude gas mixture stream. The H.sub.2-rich stream can be advantageously combusted to provide thermal energy needed for residential, office, and/or industrial applications including in the H.sub.2-rich fuel gas production process. The H.sub.2-rich fuel gas production process can be advantageously integrated with an olefins production plant comprising a steam cracker.