C01B3/46

HYDROGEN PRODUCTION WITH INTEGRATED CO2 CAPTURE
20200331751 · 2020-10-22 ·

Systems and methods are provided for performing hydrocarbon reforming within a reverse flow reactor environment (or another reactor environment with flows in opposing directions) while improving management of CO.sub.2 generated during operation of the reactor. The improved management of CO.sub.2 is achieved by making one or more changes to the operation of the reverse flow reactor. The changes can include using an air separation unit to provide an oxygen source with a reduced or minimized content of nitrogen and/or operating the reactor at elevated pressure during the regeneration stage. By operating the regeneration at elevated pressure, a regeneration flue gas can be generated that is enriched in CO.sub.2 at elevated pressure. The CO.sub.2-enriched stream can include primarily water as a contaminant, which can be removed by cooling while substantially maintaining the pressure of the stream. This can facilitate subsequent recovery and use of the CO.sub.2.

REVERSE FLOW REACTOR REGENERATION USING HIGH HEAT CAPACITY FLUIDS
20200317515 · 2020-10-08 ·

Systems and methods are provided for using a high heat capacity gas as at least a portion of the diluent during the regeneration step of a reverse flow reactor process. Instead of using nitrogen or air as the primary diluent gas, CO.sub.2 and/or H.sub.2O can be added as diluent gas for the regeneration step in the reaction cycle. Increasing the heat capacity of the diluent gas provides a reduction in the peak temperature within the reactor relative to the amount of fuel combusted during regeneration. This can allow for a reduction in the volume of diluent used during regeneration and/or an increase in the amount of fuel used. Reducing the volume of diluent can reduce the pressure drop during regeneration, which can provide a corresponding reduction in the amount of compression required for recycle of the diluent. Increasing the amount of fuel can allow for a corresponding increase in the amount of endothermic reaction performed during the reaction step.

Reduction of regenerator clogging

A thermochemical regenerator system is operated without encountering accumulation of unwanted solids on the interior surfaces of the passages through which flue gas passes.

Reduction of regenerator clogging

A thermochemical regenerator system is operated without encountering accumulation of unwanted solids on the interior surfaces of the passages through which flue gas passes.

Reforming catalyst

A reforming catalyst with improved surface area is provided by using high surface area alumina doped with a stabilizer metal as a catalyst support. The surface area of the catalyst can be higher than a typical reforming catalyst, and the surface area can also be maintained under high temperature operation. This can allow use of the catalyst for reforming in a higher temperature environment while maintaining a higher surface area, which can allow for improved dispersion and/or activity of an active metal such as rhodium on the catalyst support. The catalyst can be suitable for production of syngas from natural gas or other hydrocarbon-containing feeds.

GLASS FURNACE WITH IMPROVED PRODUCTION RATE
20180346365 · 2018-12-06 ·

The efficiency and output of glass furnace operation employing thermochemical regeneration is improved by controlling operation conditions over the feeding zone to reduce the difference between the temperature at the furnace crown within, and outside of, the feeding zone.

REDUCTION OF REGENERATOR CLOGGING
20180283789 · 2018-10-04 ·

A thermochemical regenerator system is operated without encountering accumulation of unwanted solids on the interior surfaces of the passages through which flue gas passes.

Burner, reactor and process for gasification of a hydrocarbon feed

Process, reactor and burner for the gasification of a hydrocarbon fuel. The burner comprises coaxial channels for the separate supply of an oxidizer gas, a hydrocarbon fuel and a moderator gas. A coaxial channel with the smallest width is bordered by a separating wall with at least one gas exchange. The gas exchange passage can for example be formed by a retracted end of the separating wall and/or by openings in the separating wall.

Compact pressure swing reformer

Embodiments of a compact pressure swing reformer are disclosed. Certain embodiments have a construction comprising multiple rotating reformer beds, high temperature rotary valves at the bed ends, and E-seals to seal the beds to the valves. Several possible designs for introducing reactants into the beds also are disclosed. The multiple reformer beds are configured to provide for pressure equalization and steam push. The compact pressure swing reformer is suitable for use in fuel cell vehicle applications.

REFORMING CATALYST

A reforming catalyst with improved surface area is provided by using high surface area alumina doped with a stabilizer metal as a catalyst support. The surface area of the catalyst can be higher than a typical reforming catalyst, and the surface area can also be maintained under high temperature operation. This can allow use of the catalyst for reforming in a higher temperature environment while maintaining a higher surface area, which can allow for improved dispersion and/or activity of an active metal such as rhodium on the catalyst support. The catalyst can be suitable for production of syngas from natural gas or other hydrocarbon-containing feeds.