A cooling pond system and related methods of improving cooling performance in a cooling pond system using one or more submerged dams to increase cooling performance within the cooling pond system, and increase salt precipitation or recovery. The inclusion of one or more submerged dams within an existing cooling pond system can reduce an outflow temperature by 1-5° F. as compared to the same cooling pond system without any submerged dams. In addition or alternatively, pond depth can be controlled to enhance flow mixing and convection cooling. As the temperature is reduced throughout the cooling pond system, more potassium containing salts are precipitated form the brine solution resulting in increased production or recovery within the same cooling footprint.

A method for refining lithium from a crude brine includes charging a crude brine into a feeder tank held at a temperature T.sub.1 and containing a sufficient carbonate source to precipitate all carbonate-forming solids in the crude brine to form a precipitate mixture and a crystal free supernatant; pumping the crystal free supernatant from the feeder tank to a first crystallization reactor that is held at a temperature T.sub.2 to crystallize a lithium carbonate salt out of the crystal free supernatant; wherein the temperature T.sub.1 is lower than the temperature T.sub.2; and controlling a flow rate to maintain a steady state concentration of the lithium carbonate salt in the solution phase of the crystallization reactor.

A method for producing a concentrated aqueous sodium hydroxide solution from a purge stream deriving from a sodium carbonate, or sesquicarbonate, or wegsheiderite crystallizer, or sodium bicarbonate crystallizer, said purge stream comprising sodium carbonate and/or bicarbonate, and at least 1% of sodium chloride or sodium sulfate and a soluble impurity from an ore deposit comprising at least one of the following elements: As, Ba, B, Ca, Co, K, Li, Mo, P, Pb, Se, Sn, Sr, Te, Tl, Ti, V, and W, to be purified, the method comprising: causticizing at least 50 mol. % of the sodium carbonate into a caustic solution and into a calcium carbonate mud with lime and water; separating the mud from the caustic solution; concentrating the caustic solution by removing part of the water to obtain a concentrated caustic solution comprising at least 25% NaOH, and a crystallized solid comprising sodium carbonate and sodium chloride and/or sulfate; and separating the crystallized solid from the concentrated caustic solution, said crystallized solid to be disposed of or to be further valorized.

A method for producing a concentrated aqueous sodium hydroxide solution from a purge stream deriving from a sodium carbonate, or sesquicarbonate, or wegsheiderite crystallizer, or sodium bicarbonate crystallizer, said purge stream comprising sodium carbonate and/or bicarbonate, and at least 1% of sodium chloride or sodium sulfate and a soluble impurity from an ore deposit comprising at least one of the following elements: As, Ba, B, Ca, Co, K, Li, Mo, P, Pb, Se, Sn, Sr, Te, Tl, Ti, V, and W, to be purified, the method comprising: causticizing at least 50 mol. % of the sodium carbonate into a caustic solution and into a calcium carbonate mud with lime and water; separating the mud from the caustic solution; concentrating the caustic solution by removing part of the water to obtain a concentrated caustic solution comprising at least 25% NaOH, and a crystallized solid comprising sodium carbonate and sodium chloride and/or sulfate; and separating the crystallized solid from the concentrated caustic solution, said crystallized solid to be disposed of or to be further valorized.

The present invention relates to a process for producing sodium bicarbonate crystals. Sodium carbonate derived from TRONA ore is mixed with a treated mother liquor produced in a downstream process to form a sodium carbonate solution. The sodium carbonate solution is subjected to a crystallization process that produces sodium bicarbonate crystals. The sodium bicarbonate crystals are separated from the sodium carbonate solution to form a mother liquor that includes silica. To remove the silica in the mother liquor, the mother liquor is directed to a reactor where an aluminum salt is mixed with the mother liquor to precipitate hydrous aluminum oxide which adsorbs silica thereon. The hydrous aluminum oxide with adsorbed silica is removed from the mother liquor. This produces the treated mother liquor that is mixed with the sodium carbonate and which forms the sodium carbonate solutions.

The present invention relates to a process for producing sodium bicarbonate crystals. Sodium carbonate derived from TRONA ore is mixed with a treated mother liquor produced in a downstream process to form a sodium carbonate solution. The sodium carbonate solution is subjected to a crystallization process that produces sodium bicarbonate crystals. The sodium bicarbonate crystals are separated from the sodium carbonate solution to form a mother liquor that includes silica. To remove the silica in the mother liquor, the mother liquor is directed to a reactor where an aluminum salt is mixed with the mother liquor to precipitate hydrous aluminum oxide which adsorbs silica thereon. The hydrous aluminum oxide with adsorbed silica is removed from the mother liquor. This produces the treated mother liquor that is mixed with the sodium carbonate and which forms the sodium carbonate solutions.

A method of concentrating and/or producing lithium hydroxide in an evaporator entails feeding a stream comprising lithium, hydroxide and carbonate to the evaporator. In the evaporator, the feed is concentrated to form lithium hydroxide and lithium carbonate crystals. Further, the method entails reducing the tendency of lithium carbonate to scale the evaporator by increasing the concentration of lithium carbonate crystals in the evaporator by: (1) clarifying at least a portion of the concentrate in the evaporator to form a clarified solution; and (2) discharging the clarified solution as a clarified solution stream from the evaporator.

A method of concentrating and/or producing lithium hydroxide in an evaporator entails feeding a stream comprising lithium, hydroxide and carbonate to the evaporator. In the evaporator, the feed is concentrated to form lithium hydroxide and lithium carbonate crystals. Further, the method entails reducing the tendency of lithium carbonate to scale the evaporator by increasing the concentration of lithium carbonate crystals in the evaporator by: (1) clarifying at least a portion of the concentrate in the evaporator to form a clarified solution; and (2) discharging the clarified solution as a clarified solution stream from the evaporator.

Process for the joint production of sodium carbonate and sodium bicarbonate crystals, according to which: a solid powder derived from sodium sesquicarbonate, having a mean particle diameter comprised between 0.1 and 10 mm is dissolved in water; the resulting water solution is introduced into a crystallizer, wherein a first water suspension comprising sodium carbonate crystals is produced; the first water suspension is subjected to a separation, in order to produce crystals comprising sodium carbonate on the one hand, which are valorized, and a mother liquor on the other hand; and a part of the mother liquor is taken out of the crystallizer and put into contact in, a gas liquid contactor, with a gas comprising carbon dioxide, in order to produce a second water suspension comprising sodium bicarbonate crystals, which are separated and valorized. A reagent powder comprising sodium bicarbonate crystals made by such process.

Process for the joint production of sodium carbonate and sodium bicarbonate crystals, according to which: a solid powder derived from sodium sesquicarbonate, having a mean particle diameter comprised between 0.1 and 10 mm is dissolved in water; the resulting water solution is introduced into a crystallizer, wherein a first water suspension comprising sodium carbonate crystals is produced; the first water suspension is subjected to a separation, in order to produce crystals comprising sodium carbonate on the one hand, which are valorized, and a mother liquor on the other hand; and a part of the mother liquor is taken out of the crystallizer and put into contact in, a gas liquid contactor, with a gas comprising carbon dioxide, in order to produce a second water suspension comprising sodium bicarbonate crystals, which are separated and valorized. A reagent powder comprising sodium bicarbonate crystals made by such process.