A fiber optic imaging element includes medium-expansion and a fabrication method including: (1) matching a core glass rod with a cladding glass tube to perform mono fiber drawing; (2) arranging the mono fibers into a mono fiber bundle rod, and then drawing the mono fiber bundle rod into a multi fiber; (3) arranging the multi fiber into a multi fiber bundle rod, and then drawing the multi fiber bundle rod into a multi-multi fiber; (4) cutting the multi-multi fiber, and then arranging the multi-multi fiber into a fiber assembly buddle, then putting the fiber assembly buddle into a mold of heat press fusion process, and performing the heat press fusion process to prepare a block of the fiber optic imaging element with medium-expansion; and (5) edged rounding, cutting and slicing, face grinding and polishing the prepared medium-expansion block into a billet.

Provided is a system for and a method of processing an optical fiber, such as tapering an optical fiber. The method includes receiving fiber parameters defining characteristics of an optical fiber, modeling an idealized fiber based on the fiber parameters to establish modeled data, and establishing processing parameters. A processing operation is performed on the optical fiber according to the processing parameters to produce a resultant fiber. Aspects of the resultant fiber are measured to establish measured data. The measured data and the modeled data are normalized to a common axis and a difference between the two is determined. The processing parameters are adjusted based on the differences.

A method of forming an imaging fibre apparatus comprises arranging rods to form a plurality of stacks each comprising a respective plurality of rods, wherein: for each stack, the respective plurality of rods comprises rods having different core sizes, the rods of different core sizes being arranged in a selected arrangement, and the rods of different core sizes being arranged such that each stack has a respective selected shape; wherein the selected shape or shapes are such that the stacks stack together in a desired arrangement; the method further comprising: drawing each of the plurality of stacks; stacking together the plurality of drawn stacks together in the desired arrangement to form a further stack; drawing the further stack; and using the drawn further stack to form an imaging fibre apparatus, wherein the selected arrangement of the rods in each stack and the selected shape or shapes of the stacks are such that the further stack comprises a repeating pattern of rods of different core sizes.

Methods for laser welding one or more optical fibers to a substrate and assemblies are disclosed. In one embodiment, a method of bonding an optical fiber to a substrate having at least one film layer on a surface of the substrate includes directing a laser beam into the optical fiber disposed on the at least one film layer. The optical fiber has a curved surface that focuses the laser beam to a focused diameter. The method further includes melting, using the focused diameter laser beam, a material of the substrate to create a laser bond area between the optical fiber and the surface of the substrate. The laser bond area includes laser-melted material of the substrate that bonds the optical fiber to the substrate. The at least one film layer has an absorption of at least 15% at a wavelength of the focused diameter laser beam.

A method of forming an imaging fibre apparatus comprises arranging rods to form a plurality of stacks each comprising a respective plurality of rods, wherein: for each stack, the respective plurality of rods comprises rods having different core sizes, the rods of different core sizes being arranged in a selected arrangement, and the rods of different core sizes being arranged such that each stack has a respective selected shape; wherein the selected shape or shapes are such that the stacks stack together in a desired arrangement; the method further comprising: drawing each of the plurality of stacks; stacking together the plurality of drawn stacks together in the desired arrangement to form a further stack; drawing the further stack; and using the drawn further stack to form an imaging fibre apparatus, wherein the selected arrangement of the rods in each stack and the selected shape or shapes of the stacks are such that the further stack comprises a repeating pattern of rods of different core sizes.

Provided is an optical fiber manufacturing method that uses a low-cost large optical fiber preform having high precision. The optical fiber manufacturing method includes at least a positioning step of positioning core rods in a hollow carbon pipe that contains carbon as a main component, a soot preform preparation step of filling a gap between the carbon pipe and the core rods with silica powder that contains SiO.sub.2 as a main component, thereby producing a soot preform, a consolidating step of introducing the soot preform into a furnace and consolidating the silica powder, thereby producing a transparent intermediate preform from the soot preform, an extraction step of extracting the transparent intermediate preform from the carbon pipe, and a drawing step of drawing the transparent intermediate preform, thereby manufacturing an optical fiber.

A method of forming an imaging fibre apparatus comprises: •arranging core rods 102 and cladding rods 104 to form at least one primary stack 100a, each primary stack 100a comprising a plurality of core rods 102 and cladding rods 104 arranged in a stack arrangement thereby to form a plurality of core regions within a cladding region; •performing a drawing process to form a plurality of drawn stacks from the at least one primary stack; •wherein the plurality of core rods and cladding rods are further arranged to have a selected shape such that the plurality of stacks stack together in a desired arrangement and wherein the stack arrangement comprises an at least partial outer layer of cladding rods thereby to provide separation between core regions of respective adjacent stacks when stacked in the desired arrangement, the method further comprising: •stacking the plurality of drawn stacks together in the desired arrangement to form a further stack; •drawing the further stack; and •using the drawn further stack to form an imaging fibre apparatus.

A method for manufacturing a multicore optical fiber includes a step of forming ring-shaped closed-end holes to axially extend from a first end toward a second end of a glass rod; a step of heating bottom parts of the ring-shaped closed-end holes and softening center rods surrounded by the ring-shaped closed-end holes; a step of pulling out the center rods toward a side of the first end, forming columnar closed-end holes from the ring-shaped closed-end holes, and treating the glass rod as a cladding material; a connecting step of connecting a supporting pipe to the first end; an inserting step of inserting core rods into the columnar closed-end holes after the connecting step; and a drawing step of drawing the cladding material and the core rods while heating a portion near the second end and integrating the cladding material and the core rods after the inserting step.

An organic-inorganic composite, including: a discontinuous phase having a plurality of adjacent and similarly oriented fibers of an inorganic material; and a continuous organic phase having a thermoplastic polymer, such that the continuous organic phase surrounds the plurality of adjacent and similarly oriented fibers of the inorganic material, and the organic-inorganic composite is a plurality of adjacent and similarly oriented fibers of inorganic material contained within a similarly oriented host fiber of the thermoplastic polymer. Also disclosed are methods of making and using the composite.

A multi-core fiber includes: a plurality of cores; and a cladding portion formed around outer peripheries of the cores. Further, the cores each have a propagation characteristic conforming to any one of a plurality of standards for optical propagation characteristics, and of the cores, cores that are closest to each other conform to standards different from each other.