Provided is a mold manufacturing method that is capable of manufacturing a mold of a complex shape particularly of an optical element with sufficient shape accuracy and within a relatively short time. This mold manufacturing method includes: a step for forming a base made of metal into a first shape through machining; a step for coating the base with a resin layer; a step for forming the resin layer into a second shape; and a step for forming the base into a third shape through dry-etching.

The invention relates to a method of manufacturing an primary optical array for a vehicle headlight, wherein the primary optical array comprises a first primary optical element with a light entry face, at least one second primary optical element with a light entry face, and a basic part connecting the first primary optical element mechanically to the second primary optical element, wherein a first mold and a second mold are provided, wherein the first mold comprises at least one first web for molding a side face of the first primary optical element facing the second primary optical element, and for molding a side face of the second primary optical element facing the first primary optical element, wherein the at least one first web has a web edge the width of which amounts to no more than 0.25 mm, wherein a gob is placed between the first mold and the second mold, wherein the gob is press-molded or pressed into the primary optical array by the first mold and the second mold moving towards each other.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

The present invention relates to a production method for a glassy carbon mold, and, more specifically, relates to a production method for a glassy carbon mold including the steps of: placing a mixture having a thermosetting resin, a curing agent, and a viscosity adjusting solvent between a thermosetting resin substrate and a master pattern formed by a micro-nano process; pressing either the master pattern or the thermosetting resin substrate and applying heat to form a cured thermosetting resin pattern part on the substrate; and removing the master pattern, and subjecting the substrate and the cured thermosetting resin pattern.

An optical glass contains the following components in molar percentage of cations: 2-20% of P.sup.5+, 20-40% of Al.sup.3+, 0.5-10% of Ba.sup.2+, 5-25% of Sr.sup.2+, 15-35% of Ca.sup.2+, and 1-15% of Mg.sup.2+, and contains the following components in molar percentage of anions: 83-95% of F.sup. and 5-17% of O.sup.2. The fluorophosphate optical glass has a refractive index (nd) of 1.42-1.45, an Abbe number (vd) of 93-96, a density () of 3.55 g/cm.sup.3 or less, a bubble degree of grade B or above, a thermal expansion coefficient of 16010.sup.7/K or less, a durability of water (D.sub.w) of grade 2 or above, and an excellent crystallization resistance performance.

Disclosed are various approaches to creating optical windows in glass covers. To create the glass cover with the optical window, a sheet of glass is reformed using a mold that includes a male portion having a first recess and a female portion having a second recess. The female portion of the mold mates with the male portion of the mold. The first recess is configured to form a first gas pocket and the second recess is configured to form a second gas pocket when the male and female portions of the mold are mated, where a cross sectional area of each of the first recess and the second recess is less than 15 square millimeters. A portion of the reformed glass corresponding to the optical window is positioned between the first gas pocket and the second gas pocket.

A glass part includes a substrate and a texture reinforcement layer disposed on at least one surface of the substrate. The texture reinforcement layer includes a plurality of reinforcement units. Cross sections of an outer surface of each reinforcement unit in at least a horizontal direction and a vertical direction are in a hyperbolic shape or a parabolic shape.

An optical element including a first head lens array having at least first and second head lenses joined together by a bar, and at least one second bead lens array having at least a third head lenses arranged between the first and second head lenses.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary system for texturing a substrate includes a first roller and a second roller. The first roller has a first textured surface. The first textured surface has a root mean square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns.

The present disclosure provides a suitable method for producing a headlight lens for a vehicle headlight, for example for a motor-vehicle headlight, wherein the headlight lens comprises an integral body made of glass, wherein the integral body comprises at least one light tunnel and one light-passage section having at least one optically active light exit surface, wherein the light tunnel comprises at least one light entry surface and, with a bend, transitions into the light-passage section in order to image the bend as a bright-dark-boundary by means of light directed into the light entry surface.