A ceramic honeycomb filter comprising a ceramic honeycomb structure having pluralities of flow paths partitioned by porous cordierite cell walls, and plugs formed in predetermined flow paths of the ceramic honeycomb structure; the plugs being formed by ceramic particles and an amorphous oxide matrix existing between the ceramic particles; in a cross section of the plugs, an area ratio A1 of the amorphous oxide matrix in a longitudinal range of ⅓×t from one end, and an area ratio A2 of the amorphous oxide matrix in a longitudinal range of ⅓×t from the other end meeting the relation of ½≦A1/A2≦2, wherein t represents the length of the plug in a direction perpendicular to the longitudinal direction of the plug.

A ceramic filter is provided with a porous substrate 3 “made of ceramic and having partition walls 1 separating and forming a plurality of cells 2 extending from one end face 11 to the other end face 12”, a separation membrane 21 “made of ceramic and disposed on wall surfaces of the cells 2”, and glass seals 31 disposed on the one end face 11 and on the other end face 12 “so as not to cover openings of the cells 2”. Ceramic particles having a thermal expansion coefficient of 90 to 110% of that of glass contained in the glass seals 31 are dispersed in the glass seals 31. There is provided a ceramic filter usable for a long period of time in high temperature conditions.

A ceramic filter is provided with a porous substrate 3 “made of ceramic and having partition walls 1 separating and forming a plurality of cells 2 extending from one end face 11 to the other end face 12”, a separation membrane 21 “made of ceramic and disposed on wall surfaces of the cells 2”, and glass seals 31 disposed on the one end face 11 and on the other end face 12 “so as not to cover openings of the cells 2”. Ceramic particles having a thermal expansion coefficient of 90 to 110% of that of glass contained in the glass seals 31 are dispersed in the glass seals 31. There is provided a ceramic filter usable for a long period of time in high temperature conditions.

A ceramic honeycomb body having intersecting walls that form channels extending axially from a first end face to a second end face and plugs to seal the channels at least at one of the first end face and the second end face. The plugs include a first active component, such as a catalytically active component or a chemically active component, of the plug structure, wherein the intersecting walls comprise no first active component and optionally have a second active component of the wall structure or disposed on the walls. Included are methods of making the ceramic honeycomb body having plugs of the first active component and walls with no first active component.

A ceramic honeycomb body having intersecting walls that form channels extending axially from a first end face to a second end face and plugs to seal the channels at least at one of the first end face and the second end face. The plugs include a first active component, such as a catalytically active component or a chemically active component, of the plug structure, wherein the intersecting walls comprise no first active component and optionally have a second active component of the wall structure or disposed on the walls. Included are methods of making the ceramic honeycomb body having plugs of the first active component and walls with no first active component.

The manufacturing method of the plugged honeycomb structure includes a honeycomb structure forming step of forming a pillar-shaped honeycomb structure, and a plugging step of forming plugging portions in end portions of the cells of the honeycomb structure formed in the honeycomb structure forming step, and in the plugging step, there is performed a press pouring operation of pressing one end face of the honeycomb structure into a plugging slurry stored in a bottomed tubular container to pour, under pressure, the plugging slurry into the cells of the honeycomb structure, and as the plugging slurry of the plugging step, there is used a slurry in which a yield point viscosity of a viscous fluidity is 600 Pa.Math.s or more, a recovery viscosity is 300 Pa.Math.s or more, and a high shearing viscosity is 200 Pa.Math.s or less.

The manufacturing method of the plugged honeycomb structure includes a honeycomb structure forming step of forming a pillar-shaped honeycomb structure, and a plugging step of forming plugging portions in end portions of the cells of the honeycomb structure formed in the honeycomb structure forming step, and in the plugging step, there is performed a press pouring operation of pressing one end face of the honeycomb structure into a plugging slurry stored in a bottomed tubular container to pour, under pressure, the plugging slurry into the cells of the honeycomb structure, and as the plugging slurry of the plugging step, there is used a slurry in which a yield point viscosity of a viscous fluidity is 600 Pa.Math.s or more, a recovery viscosity is 300 Pa.Math.s or more, and a high shearing viscosity is 200 Pa.Math.s or less.

A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.

A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.

In a process for manufacturing a catalytic converter component, a ceramic unit is used that has been prepared by extruding green ceramic product through a die to form an extrusion having a honeycomb substrate structure in which tubular passages extend along the extrusion, the passages bounded by walls dividing adjacent passages from one another. The unit is obtained by cutting off a length of the extrusion and curing and firing it. The process further comprises flowing insulation material from one end of the unit into selected ones of the elongate passages, vaporizing a moisture content of the insulation material to form pores and curing the insulation material by using microwave irradiation to solidify the pores. The passages are selected so that the cured insulation material forms an internal thermal insulating barrier between a core zone of the unit and a radially outer zone of the unit.