C04B41/5323

Agglomerate glass surface product and method of manufacture

An agglomerate glass surface product may include an agglomerate formed predominantly of glass aggregate having controlled proportions of different glass particle sizes bound by a cured thermoset binder infused within substantially all inter-aggregate voids. The agglomerate may be in the form of a pressed slab that is substantially non-porous and substantially devoid of air inclusions throughout an entire thickness of the slab. The glass aggregate may be substantially uniformly mixed with the thermoset binder throughout the entire thickness of the slab so as to be exposed at all surfaces of the slab. The agglomerate may have an overall aggregate content that is high enough to produce a slab surface that can be polished in the same manner and with the same machinery that natural stone is polished. Advantageously, the slab may have the look and feel of a natural stone slab. A related manufacturing method is also disclosed.

Agglomerate glass surface product and method of manufacture

An agglomerate glass surface product may include an agglomerate formed predominantly of glass aggregate having controlled proportions of different glass particle sizes bound by a cured thermoset binder infused within substantially all inter-aggregate voids. The agglomerate may be in the form of a pressed slab that is substantially non-porous and substantially devoid of air inclusions throughout an entire thickness of the slab. The glass aggregate may be substantially uniformly mixed with the thermoset binder throughout the entire thickness of the slab so as to be exposed at all surfaces of the slab. The agglomerate may have an overall aggregate content that is high enough to produce a slab surface that can be polished in the same manner and with the same machinery that natural stone is polished. Advantageously, the slab may have the look and feel of a natural stone slab. A related manufacturing method is also disclosed.

Hybrid polymer coating for petrous or ceramic substrates, petrous or ceramic substrate, and obtaining method

A coating having a thickness between 0.1 and 2 mm is obtained from a mixture with the following composition: 10-25% by weight of micronized powder; 40-60% by weight of inorganic gravels of petrographic origin of sizes comprised between 0.063-2 mm; 10-40% by weight of a polymerisable base resin selected from polyurethane, polyester, epoxy or acrylic, with additives, and optionally pigments. The proportion of the mentioned gravel and micronized powder of the coating being up to 90% in an inner most area of interphase between coating and surface of the petrous substrate, covering one third of the thickness of the coating. The method comprises depositing the mentioned mixture on the substrate and vibrating the assembly, and subsequently proceeding to a step of curing and subsequent mechanical finishing of the surface.

Hybrid polymer coating for petrous or ceramic substrates, petrous or ceramic substrate, and obtaining method

A coating having a thickness between 0.1 and 2 mm is obtained from a mixture with the following composition: 10-25% by weight of micronized powder; 40-60% by weight of inorganic gravels of petrographic origin of sizes comprised between 0.063-2 mm; 10-40% by weight of a polymerisable base resin selected from polyurethane, polyester, epoxy or acrylic, with additives, and optionally pigments. The proportion of the mentioned gravel and micronized powder of the coating being up to 90% in an inner most area of interphase between coating and surface of the petrous substrate, covering one third of the thickness of the coating. The method comprises depositing the mentioned mixture on the substrate and vibrating the assembly, and subsequently proceeding to a step of curing and subsequent mechanical finishing of the surface.

METHOD FOR RETARDING HYDRATION OF HYDRAULIC COMPOSITION SURFACE
20190119162 · 2019-04-25 ·

A method for retarding hydration of a surface of a hydraulic composition includes shaping the hydraulic composition, applying an emulsion onto the surface of the hydraulic composition, and removing a film and a surface layer formed by a non-hardened hydraulic composition from the surface of the hardened hydraulic composition after hardening the hydraulic composition. The emulsion has an oily phase and an aqueous phase, in which the oily phase is dispersed in the aqueous phase. The emulsion includes a non-quaternary amine surfactant and an acid having a set-retarding effect.

PROCESS FOR CREATING PATTERNS ON THE SURFACE OF A COMPOSITION BASED ON HYDRAULIC BINDER BY PRINTING
20180215673 · 2018-08-02 ·

The application relates to a method for creating a pattern on a surface of a hydraulic binder-based composition, comprising applying by printing a deactivating composition (D1) or acidic composition (A1) to a part or to the whole surface of a hydraulic binder-based composition.

PROCESS FOR CREATING PATTERNS ON THE SURFACE OF A COMPOSITION BASED ON HYDRAULIC BINDER BY PRINTING
20180215673 · 2018-08-02 ·

The application relates to a method for creating a pattern on a surface of a hydraulic binder-based composition, comprising applying by printing a deactivating composition (D1) or acidic composition (A1) to a part or to the whole surface of a hydraulic binder-based composition.

DECORATIVE CONCRETE WITH UNIFORM SURFACE AND METHOD OF FORMING THE SAME
20180202158 · 2018-07-19 ·

A decorative concrete with a very uniform finish surface and a method of fabricating the same is disclosed. A concrete mixture is poured over a subgrade which defines an exposed surface. The exposed surface is finished with any of several techniques, and the surface is then worked with an abrasive material, and additional techniques are used to color and seal the concrete.

Composition and method for obtaining exposed aggregates in surfaces of moulded concrete and other cementitious materials

Surface retarder coating compositions of the invention are based on the use of at least one non-Ordinary Portland Cement (non-OPC) binder and at least one OPC set retarder agent, which are provided in powder form that can be mixed with water at the construction site. The coating is applied onto the surface of a mould or formwork using roller or spray equipment, and concrete can then be cast within 30-60 minutes against the coating. The OPC set-retarding agent operates to retard setting of the concrete so that it can be de-moulded the next day and its surface can be removed using a high pressure water spray to reveal aggregate embedded beneath the removed surface.

Surface retarder formulation and method for replicating an acid etch or sand blast aspect on cementitious material

Disclosed are surface retarder composition and method for etching cementitious materials which achieve a desirable light acid etch look without using muriatic (hydrochloric) acid or sand blasting, removing the human health and environmental concerns. Formulations in accordance with embodiments disclosed herein are easier to remove from formwork or molds after demolding than conventional retarder paints. Surface retarders prevent the hydration of cement particles, which allows the uncured layer of paste next to the form to be removed such as by washing with water or other fluids, or by brushing, revealing aggregates. Also disclosed are molded cement and concrete materials or articles exhibiting such light etch.