The present invention relates to a composition for an encapsulant film including an ethylene/alpha-olefin copolymer having high volume resistance and light transmittance, and an encapsulant film using the same.

An ethylene/alpha-olefin copolymer and method for preparing the same is disclosed herein. In some embodiments, an ethylene/alpha-olefin copolymer satisfying the following conditions, (a) a density of 0.85 to 0.89 g/cc, (b) a molecular weight distribution of 1.8 to 2.3, (c) a melt index (MI.sub.2.16) of 1 to 100 dg/min, and (d) a full width at half maximum (FWHM) of a crystallization peak of 15 or more. The ethylene/alpha-olefin copolymer has high volume resistance and light transmittance.

An ethylene/alpha-olefin copolymer and method for preparing the same is disclosed herein. In some embodiments, an ethylene/alpha-olefin copolymer satisfying the following conditions, (a) a density of 0.85 to 0.89 g/cc, (b) a molecular weight distribution of 1.8 to 2.3, (c) a melt index (MI.sub.2.16) of 1 to 100 dg/min, and (d) a full width at half maximum (FWHM) of a crystallization peak of 15 or more. The ethylene/alpha-olefin copolymer has high volume resistance and light transmittance.

A polyethylene suitable for use in blown film can comprise ethylene derived units and C.sub.3 to C.sub.12 α-olefin derived units at 0.5 wt % to 10 wt % of the polyethylene and have a reversed-co-monomer index (RCI,m) of 35 to 100, a comonomer distribution ratio (CDR-2,m) of 1.20 to 1.80, and a weight average molecular weight (Mw) to number average molecular weight (Mn) of 5 to 7.

A polyethylene suitable for use in blown film can comprise ethylene derived units and C.sub.3 to C.sub.12 α-olefin derived units at 0.5 wt % to 10 wt % of the polyethylene and have a reversed-co-monomer index (RCI,m) of 35 to 100, a comonomer distribution ratio (CDR-2,m) of 1.20 to 1.80, and a weight average molecular weight (Mw) to number average molecular weight (Mn) of 5 to 7.

Embodiments of polyethylene formulations and articles comprising polyethylene formulations are disclosed. The polyethylene formulation may include from 45 wt. % to 90 wt. % of an MDPE having a density of from 0.930 g/cc to 0.950 g/cc and a melt index (I.sub.2) from 0.05 g/10 min to 0.5 g/10 min; from 10 wt. % to 50 wt. % of a polyethylene composition having a density from 0.910 g/cc to 0.936 g/cc and a melt index (I.sub.2) from 0.7 g/10 min to 1.0 g/10 min; and from 0.5 wt. % to 5% of a masterbatch composition. The polyethylene composition may comprise a first polyethylene fraction area in a temperature range of 45° C. to 87° C. of an elution profile via improved comonomer composition distribution (iCCD) analysis method and a second polyethylene fraction area in a temperature range of 95° C. to 120° C. of an elution profile via iCCD.

Embodiments of polyethylene formulations and articles comprising polyethylene formulations are disclosed. The polyethylene formulation may include from 45 wt. % to 90 wt. % of an MDPE having a density of from 0.930 g/cc to 0.950 g/cc and a melt index (I.sub.2) from 0.05 g/10 min to 0.5 g/10 min; from 10 wt. % to 50 wt. % of a polyethylene composition having a density from 0.910 g/cc to 0.936 g/cc and a melt index (I.sub.2) from 0.7 g/10 min to 1.0 g/10 min; and from 0.5 wt. % to 5% of a masterbatch composition. The polyethylene composition may comprise a first polyethylene fraction area in a temperature range of 45° C. to 87° C. of an elution profile via improved comonomer composition distribution (iCCD) analysis method and a second polyethylene fraction area in a temperature range of 95° C. to 120° C. of an elution profile via iCCD.

The purpose of the present invention is to provide a propylene-based block copolymer, the deposition thereof on the inner wall of the polymerization vessel having been sufficiently inhibited. The propylene-based block copolymer of the present invention has a flowability evaluation value of 40% or less, the value being calculated with the following equation wherein X (sec) is the number of seconds over which 100 g of the copolymer having ordinary temperature falls from a stainless-steel funnel having an inner diameter of 11.9 mm and Y (sec) is the number of seconds over which 100 g of the copolymer which has been held at 80° C. for 24 hours under a load of 10 kg falls from the funnel having an inner diameter of 11.9 mm.
Flowability evaluation value (%)={(Y/X)−1}×100.

The purpose of the present invention is to provide a propylene-based block copolymer, the deposition thereof on the inner wall of the polymerization vessel having been sufficiently inhibited. The propylene-based block copolymer of the present invention has a flowability evaluation value of 40% or less, the value being calculated with the following equation wherein X (sec) is the number of seconds over which 100 g of the copolymer having ordinary temperature falls from a stainless-steel funnel having an inner diameter of 11.9 mm and Y (sec) is the number of seconds over which 100 g of the copolymer which has been held at 80° C. for 24 hours under a load of 10 kg falls from the funnel having an inner diameter of 11.9 mm.
Flowability evaluation value (%)={(Y/X)−1}×100.

An interpolymer product comprising: a first ethylene interpolymer comprising ethylene and an α-olefin having a weight-average molecular weight (M.sub.w) of greater than 250,000 and a density of less than 0.930 g/cm.sup.3, and a second ethylene interpolymer comprising ethylene and an α-olefin wherein the second ethylene interpolymer comprises a M.sub.w of less than 70,000 and a density of greater than 0.930 g/cm.sup.3; and wherein the interpolymer product comprises an environmental stress crack resistance (ESCR), measured according to ASTM D1693, Condition B, 10% IGEPAL CO-630, of greater than 90 hours. The interpolymer product may be manufactured in a continuous solution polymerization process utilizing at least two reactors employing at least one single site catalyst formulation and at least one heterogeneous catalyst formulation.