C08F4/6192

POLYMERIZATION OF ETHYLENE IN SOLUTION PROCESSES USING A ZIEGLER-NATTA CATALYST AND A HYDROGENATION PROCATALYST
20220306772 · 2022-09-29 · ·

Processes of polymerizing olefin monomers and catalyst systems. The catalyst systems include a non-hydrogen-generating post-metallocene procatalyst; a co-catalyst; and a hydrogenation procatalyst having the formula Cp.sub.2TiX.sub.nTiCp.sub.2 or Cp.sub.2TiX.sub.n, in which each Cp is cyclopentadienyl substituted with at least one (C.sub.1-C.sub.10)alkyl; each X is independently monoanionic or neutral, wherein each X is independently (C.sub.1-C.sub.40)hydrocarbon, (C.sub.1-C.sub.40)heterohydrocarbon, (C.sub.1-C.sub.40)hydrocarbyl, (C.sub.1-C.sub.40)heterohydrocarbyl, or a halogen atom; and n is 1 or 2.

Polar comonomer enchainment in olefin polymerization reactions

A method for forming polar-functionalized polyolefins may comprise contacting an unsubstituted α-olefin monomer and an amino-olefin monomer of formula H.sub.2C═CH(CH.sub.2).sub.n(CHR).sub.mNR′.sub.2, wherein R is H or an unsubstituted linear or branched alkyl group having from 1 to 10 carbons, each R′ is an independently selected unsubstituted linear or branched alkyl group having from 1 to 10 carbons, m is an integer from 1 to 11, and n is an integer from 1 to 11, in the presence of a rare earth catalyst and a cocatalyst under conditions to induce a heteropolymerization reaction between the unsubstituted oc-olefin and amino-olefin monomers to provide a polar-functionalized poly olefin.

Polar comonomer enchainment in olefin polymerization reactions

A method for forming polar-functionalized polyolefins may comprise contacting an unsubstituted α-olefin monomer and an amino-olefin monomer of formula H.sub.2C═CH(CH.sub.2).sub.n(CHR).sub.mNR′.sub.2, wherein R is H or an unsubstituted linear or branched alkyl group having from 1 to 10 carbons, each R′ is an independently selected unsubstituted linear or branched alkyl group having from 1 to 10 carbons, m is an integer from 1 to 11, and n is an integer from 1 to 11, in the presence of a rare earth catalyst and a cocatalyst under conditions to induce a heteropolymerization reaction between the unsubstituted oc-olefin and amino-olefin monomers to provide a polar-functionalized poly olefin.

Polar comonomer enchainment in olefin polymerization reactions

A method for forming polar-functionalized polyolefins may comprise contacting an unsubstituted α-olefin monomer and an amino-olefin monomer of formula H.sub.2C═CH(CH.sub.2).sub.n(CHR).sub.mNR′.sub.2, wherein R is H or an unsubstituted linear or branched alkyl group having from 1 to 10 carbons, each R′ is an independently selected unsubstituted linear or branched alkyl group having from 1 to 10 carbons, m is an integer from 1 to 11, and n is an integer from 1 to 11, in the presence of a rare earth catalyst and a cocatalyst under conditions to induce a heteropolymerization reaction between the unsubstituted oc-olefin and amino-olefin monomers to provide a polar-functionalized poly olefin.

Dual metallocene catalyst copolymer compositions

Processes are provided which include copolymerization using two different metallocene catalysts, one capable of producing high Mooney-viscosity polymers and one suitable for producing lower Mooney-viscosity polymers having at least a portion of vinyl terminations. The two catalysts may be used together in polymerization to produce copolymer compositions of particularly well-tuned properties. For instance, polymerizations are contemplated to produce high-Mooney metallocene polymers that exhibit excellent processability and elasticity, notwithstanding their high Mooney viscosity. Other polymerizations are also contemplated in which lower-Mooney metallocene polymers are produced, which also exhibit excellent processability and elasticity, while furthermore having excellent cure properties suitable in curable elastomer compound applications. Many of the contemplated polymerizations include controlling the ratio of the two metallocene catalysts used in the polymerization so as to obtain the desired Mooney viscosity and desired rheology (indicated by Mooney Relaxation Area) of the copolymer compositions.

Ethylene/Alpha-Olefin Copolymers for Better Optical and Mechanical Properties and Processability of Film Made Therefrom
20220153886 · 2022-05-19 ·

A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.

Ethylene/Alpha-Olefin Copolymers for Better Optical and Mechanical Properties and Processability of Film Made Therefrom
20220153886 · 2022-05-19 ·

A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.

METHOD FOR MANUFACTURING COPOLYMER

An object of the present disclosure is to provide a method for manufacturing a copolymer, wherein a crystal content and a vinyl bond content (or a glass transition temperature) of the copolymer can be controlled. Specifically, the present disclosure provides a method for manufacturing a copolymer, wherein the method comprises a process of copolymerizing ethylene with isoprene under the presence of a polymerization catalyst composition containing a half metallocene cation complex represented by following general formula (I)

##STR00001##

(In formula (I), M represents a lanthanoid element, scandium or yttrium; Cp.sup.R′ represents substituted cyclopentadienyl, substituted indenyl or substituted fluorenyl; X represents hydrogen atom, halogen atom, alkoxy, thiolate, amide, silyl, or a C.sub.1-20 monovalent hydrocarbon group; L represents a neutral Lewis base; w represents an integer in the range of 0 to 3; and [B].sup.− represents a non-coordinating anion), wherein Cp.sup.R′ in general formula (I) has at least two substituent groups.

Methods for determining transition metal compound concentrations in multicomponent liquid systems

Methods for simultaneously determining the concentrations of transition metal compounds in solutions containing two or more transition metal compounds are described. Polymerization reactor systems providing real-time monitoring and control of the concentrations of the transition metal components of a multicomponent catalyst system are disclosed, as well as methods for operating such polymerization reactor systems.

Methods for determining transition metal compound concentrations in multicomponent liquid systems

Methods for simultaneously determining the concentrations of transition metal compounds in solutions containing two or more transition metal compounds are described. Polymerization reactor systems providing real-time monitoring and control of the concentrations of the transition metal components of a multicomponent catalyst system are disclosed, as well as methods for operating such polymerization reactor systems.