C08F4/64148

Supported catalyst systems and methods of using same

This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Supported catalyst systems and methods of using same

This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

ATTENUATED POST-METALLOCENE CATALYSTS

A method of making an attenuated-light-off post-metallocene catalyst (“attenuated post-metallocene catalyst” or “attenuated P-M catalyst”), the method comprising combining a faster-light-off catalyst with an effective amount of a kinetics modifier compound of formula (A1), (B.sup.1), or (C.sup.1): R.sup.5—C≡C—R.sup.6 (A.sup.1), (R.sup.5).sub.2C═C═C(R.sup.6).sub.2 (B.sup.1), or (R.sup.5)(R.sup.7)C═C(R.sup.6)(R.sup.7) (C.sup.1) as defined herein under effective reaction conditions to give an attenuated post-metallocene catalyst that exhibits an attenuated light-off kinetics profile (relative to that of the faster-light-off catalyst); wherein the faster-light-off catalyst has been made by activating a post-metallocene precatalyst (i.e., an unactivated “coordination entity” or “ligand-metal complex”) of structural formula (I): (D).sub.dM(T).sub.t(Q).sub.q(X).sub.x (I) as defined herein; and related methods, compositions and uses.

ATTENUATED POST-METALLOCENE CATALYSTS

A method of making an attenuated-light-off post-metallocene catalyst (“attenuated post-metallocene catalyst” or “attenuated P-M catalyst”), the method comprising combining a faster-light-off catalyst with an effective amount of a kinetics modifier compound of formula (A1), (B.sup.1), or (C.sup.1): R.sup.5—C≡C—R.sup.6 (A.sup.1), (R.sup.5).sub.2C═C═C(R.sup.6).sub.2 (B.sup.1), or (R.sup.5)(R.sup.7)C═C(R.sup.6)(R.sup.7) (C.sup.1) as defined herein under effective reaction conditions to give an attenuated post-metallocene catalyst that exhibits an attenuated light-off kinetics profile (relative to that of the faster-light-off catalyst); wherein the faster-light-off catalyst has been made by activating a post-metallocene precatalyst (i.e., an unactivated “coordination entity” or “ligand-metal complex”) of structural formula (I): (D).sub.dM(T).sub.t(Q).sub.q(X).sub.x (I) as defined herein; and related methods, compositions and uses.

BIMODAL LINEAR LOW DENSITY POLYETHYLENE COPOLYMER

Provided are bimodal linear low density polyethylene copolymers (B-LLDPE copolymers) that have a combination of improved properties comprising at least one processability characteristic similar or better than that of an unblended monomodal ZN-LLDPE and a dart impact property similar or better than that of an unblended monomodal MCN-LLDPE. For the various aspects, the B-LLDPE copolymer has a density from 0.8900 to 0.9300 g/cm.sup.3; a melt index (I.sub.2) from 0.1 g/10 min. to 5 g/10 min.; a M.sub.z from 600,000 to 1,200,000 g/mol; and a hexane extractables content present in a value of up to 2.6 wt. % as measured according to ASTM D-5227:95. The B-LLDPE copolymer can be further characterized by a first melt flow ratio (I.sub.21/I.sub.2) from 25 to 65 and a first molecular weight ratio (M.sub.z/M.sub.w) from 3.5 to 5.5.

BIMODAL LINEAR LOW DENSITY POLYETHYLENE COPOLYMER

Provided are bimodal linear low density polyethylene copolymers (B-LLDPE copolymers) that have a combination of improved properties comprising at least one processability characteristic similar or better than that of an unblended monomodal ZN-LLDPE and a dart impact property similar or better than that of an unblended monomodal MCN-LLDPE. For the various aspects, the B-LLDPE copolymer has a density from 0.8900 to 0.9300 g/cm.sup.3; a melt index (I.sub.2) from 0.1 g/10 min. to 5 g/10 min.; a M.sub.z from 600,000 to 1,200,000 g/mol; and a hexane extractables content present in a value of up to 2.6 wt. % as measured according to ASTM D-5227:95. The B-LLDPE copolymer can be further characterized by a first melt flow ratio (I.sub.21/I.sub.2) from 25 to 65 and a first molecular weight ratio (M.sub.z/M.sub.w) from 3.5 to 5.5.

ATTENUATED POST-METALLOCENE CATALYSTS

A method of making an attenuated-light-off post-metallocene catalyst, the method comprising combining a faster-light-off catalyst with an effective amount of a kinetics modifier compound of formula (A.sup.1), (B.sup.1), or (C.sup.1): R5-C≡C—R.sup.6 (A.sup.1), (R.sup.5).sub.2C═C═C(R.sup.6).sub.2 (B.sup.1), or (R.sup.5)(R.sup.7)C═C(R.sup.6)(R.sup.7) (C.sup.1) as defined herein under effective reaction conditions to give an attenuated post-metallocene catalyst that exhibits an attenuated light-off monomer uptake profile (relative to that of the faster-light-off catalyst); wherein the faster-light-off catalyst has been made by activating a post-metallocene precatalyst of structural formula (I) as defined herein; and related methods, compositions and uses.

ATTENUATED POST-METALLOCENE CATALYSTS

A method of making an attenuated-light-off post-metallocene catalyst, the method comprising combining a faster-light-off catalyst with an effective amount of a kinetics modifier compound of formula (A.sup.1), (B.sup.1), or (C.sup.1): R5-C≡C—R.sup.6 (A.sup.1), (R.sup.5).sub.2C═C═C(R.sup.6).sub.2 (B.sup.1), or (R.sup.5)(R.sup.7)C═C(R.sup.6)(R.sup.7) (C.sup.1) as defined herein under effective reaction conditions to give an attenuated post-metallocene catalyst that exhibits an attenuated light-off monomer uptake profile (relative to that of the faster-light-off catalyst); wherein the faster-light-off catalyst has been made by activating a post-metallocene precatalyst of structural formula (I) as defined herein; and related methods, compositions and uses.

CHEMICALLY CONVERTED CATALYSTS

Embodiments of the present disclosure directed towards converting a non-metallocene precatalyst into a productivity enhanced non-metallocene catalyst. As an example, the present disclosure provides a method of making an productivity enhanced non-metallocene catalyst, the method comprising combining a first non-metallocene precatalyst, an effective amount of an activator, and an effective amount of a productivity-increasing organic compound under conditions effective for the activator and the productivity-increasing organic compound to chemically convert the first non-metallocene precatalyst into the productivity enhanced non-metallocene catalyst; wherein the productivity-increasing organic compound is of formula (A), as detailed herein.

CHEMICALLY CONVERTED CATALYSTS

Embodiments of the present disclosure directed towards converting a non-metallocene precatalyst into a productivity enhanced non-metallocene catalyst. As an example, the present disclosure provides a method of making an productivity enhanced non-metallocene catalyst, the method comprising combining a first non-metallocene precatalyst, an effective amount of an activator, and an effective amount of a productivity-increasing organic compound under conditions effective for the activator and the productivity-increasing organic compound to chemically convert the first non-metallocene precatalyst into the productivity enhanced non-metallocene catalyst; wherein the productivity-increasing organic compound is of formula (A), as detailed herein.