C10G2300/1003

Method for treatment of oil-based sludge using thermal desorption
11708287 · 2023-07-25 ·

A method for the treatment of oil-based sludge by thermal desorption, characterized in that it comprises a step of conditioning of the sludge to be treated which includes the conditioning of the oil-based sludge with rice husk in a 1:2 ratio, before entering the TDU, increasing the technical and economic viability and cost relation of the thermal desorption for oil-based sludge treatment, showing better performance, and making possible the treatment of sludge on an industrial scale with effective rates of 28.6 m3/day, oil recovery of 54%, with a volumetric increase of 19%, compared to the original volume, and a fuel consumption adjusted to the historical data of the TDU from the economic point of view, which allows to have a high amount of rice husk, reducing the costs associated with the elimination of this agro-industrial waste.

Reactor assembly

A reactor assembly is provided for heating plastic material. The reactor assembly includes: a reactor vessel including a central axis; and an agitator mounted within the reactor vessel. The agitator includes: one or more blade(s) distal from the central axis for mixing contents of the reactor vessel in use; and one or more wearing parts mounted to the blade(s) to extend from the blade(s).

SYSTEM AND PROCESS FOR CONVERTING WASTE PLASTIC INTO FUEL
20180010049 · 2018-01-11 ·

An apparatus is provided for processing reusable fuel comprising: a continuous material supply assembly; a heated airlock feeder configured to continuously receive and process the material supply received therein; a reactor configured to receive the processed material from the heated airlock feeder; and a vapor refining system configured to process vapor supplied by the reactor. The apparatus may comprise a char disposal system configured to eliminate char from the reactor. The apparatus may also comprise a thermal expansion system configured to allow thermal expansion of the reactor. A cooling system may be configured to receive processed fuel from the reactor.

MULTISTAGE OIL RECLAMATION SYSTEM
20230235232 · 2023-07-27 ·

A method of hydrocarbon reclamation utilizing an automated, closed-loop hydrocarbon reclamation system controlled by an operating system. Hydrocarbon is removed from hydrocarbon-fouled substrate by flowing a slurry through a series of chemical and mechanical processes and selectively recycling fluid throughout the system for continuous operation.

METHOD FOR PROCESSING PLASTIC PYROLYSIS OILS WITH A VIEW TO THEIR USE IN A STEAM-CRACKING UNIT
20230002688 · 2023-01-05 · ·

A process for treating a plastics pyrolysis oil: a) selective hydrogenation of feedstock in the presence of hydrogen and at least one selective hydrogenation catalyst, at 100 to 150° C., a partial pressure of hydrogen of 1.0 to 10.0 MPa abs. and an hourly space velocity of 1.0 to 10.0 h.sup.−1, to obtain a hydrogenated effluent; b) hydrotreatment of hydrogenated effluent in the presence of hydrogen and at least one hydrotreatment catalyst, at 250 to 370° C., a partial pressure of hydrogen of 1.0 to 10.0 MPa abs. and an hourly space velocity of 1.0 to 10.0 h.sup.−1, to obtain a hydrotreatment effluent; c) separation of hydrotreatment effluent obtained from b) in the presence of an aqueous stream, at a temperature of 50 to 370° C., to obtain at least one gaseous effluent, an aqueous liquid effluent and a hydrocarbon liquid effluent.

RECYCLE CONTENT POLY(VINYL ACETAL)

A poly(vinyl acetal) composition, such as a poly(vinyl butyral) composition or resin, can be made containing recycle content by the use of a recycle content aldehyde composition as a feedstock to make the PVA or by application of a recycle allotment, such as an allocation or credit, applied to either the aldehyde composition or to the PVA composition. The recycle content is obtained by cracking a recycle content pyrolysis oil to make a variety of olefins, such as propylene or ethylene.

METHODS AND SYSTEMS FOR CO-FEEDING WASTE PLASTICS INTO A REFINERY

The present application provides a method and a system for recycling a polymer. The method includes introducing polymer into a primary melting extruder, producing a polymer melt that is combined with a fluid oil to at least partially dissolve the polymer melt. A secondary mixing extruder mixes these to form a polymer solution that is introduced into a refinery oil stream, producing a polymer-comprising oil stream, which is fed into a refinery process unit. The system includes a primary melting extruder for forming a polymer melt from polymer. A secondary mixing extruder receives the polymer melt. One or more hydrocarbon inflow conduits for providing a fluid oil to the primary melting extruder and/or the secondary mixing extruder are configured to form a polymer solution from the fluid oil and the polymer melt. There is a feed system outlet for feeding the polymer solution to a refinery oil stream.

Circular economy for plastic waste to polyethylene via refinery FCC feed pretreater and FCC units
11566182 · 2023-01-31 · ·

Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally pyrolysis wax comprising a naphtha/diesel fraction and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC feed pretreater unit. A heavy fraction is recovered and sent to a refinery FCC unit, from which a C.sub.3 olefin/paraffin mixture fraction is recovered, which is passed to a steam cracker for ethylene production. In another embodiment, a propane fraction (C.sub.3) is recovered from a propane/propylene splitter and passed to the steam cracker.

PYROLYSIS APPARATUS AND PYROLYSIS METHOD

The pyrolysis apparatus includes a fluid bed furnace (1), a first partition wall (11) dividing inside of the fluid bed furnace (1) into a pyrolysis chamber (4) and a combustion chamber (5), a second partition wall (12) dividing the combustion chamber (5) into a main combustion chamber (6) and a settling combustion chamber (7), a first gas diffuser (15), a second gas diffuser (25), and a third gas diffuser (35) configured to supply a first fluidizing gas, a second fluidizing gas, and a third fluidizing gas to the pyrolysis chamber (4), the main combustion chamber (6), and the settling combustion chamber (7), respectively, a first raw-material supply device (71) configured to supply a first raw material to the pyrolysis chamber (4) with a first supply amount, a second raw-material supply device (72) configured to supply a second raw material to the pyrolysis chamber (4) with a second supply amount, and an operation controller (200) configured to independently control operations of the first raw-material supply device (71) and the second raw-material supply device (72).

DEPOLYMERIZATION OF RECOVERED PLASTIC MATERIALS

Described herein are systems and methods for the depolymerization of polyethylene-based plastics. In one embodiment, a method is disclosed that comprises combining a polyethylene-based plastic with a solvent in a reactor to generate a plastic solvent mixture, heating the plastic solvent mixture in the reactor, and fractionating the plastic solvent mixture into a gas phase product, a solid phase product, and a liquid phase product. In another embodiment, a system is disclosed that comprises a solvent, and a reactor configured to receive the polyethylene-based plastic and the solvent and convert the polyethylene-based plastic into a gas phase product, a solid phase product, and a liquid phase product, the reactor being configured to operate at a temperature greater than 275° C. and at a pressure greater than 2 megapascals.