Systems and methods are provided for separation of particles and/or asphaltenes from heavy hydrocarbon fractions. The heavy hydrocarbon fraction can correspond to a feed including particles or a processing effluent that includes particles. If the heavy hydrocarbon fraction is mixed with lower boiling fractions, a separation can be performed to reduce or minimize the amount of hydrocarbons that are present in the heavy hydrocarbon fraction. The heavy hydrocarbon fraction can then be mixed with a sufficient amount of a separation solvent to cause a phase separation. One phase can correspond to the separation solvent plus a portion of the hydrocarbons. The other phase can correspond to hydrocarbons rejected by the separation solvent plus the particles from the heavy hydrocarbon fraction. The phases can then be separated from each other using a solids-liquid centrifugal separator.

A non-aqueous process for producing bitumen from oil sands is provided, and includes contacting oil sands and solvent to produce solvent diluted bitumen and solvent diluted tailings. The solvent diluted bitumen is subjected to a first fines separation stage that produces an overflow solvent diluted bitumen stream with residual fines that is subjected to a second fines separation stage to remove residual fines and produce a solvent diluted bitumen stream, which is subjected to solvent recovery. The fines streams are subjected to washing to produce washed tailings and solvent wash liquor comprising solvent and bitumen. Another non-aqueous process for producing bitumen from oil sands is provided, and includes subjecting oil sands to solvent extraction, including displacing the oil sands material and a solbit counter-currently and horizontally, and recovering a bitumen enriched solbit stream which is subjected to fines separation and subjecting the solvent diluted bitumen stream to solvent recovery.

The present disclosure discloses a process for obtaining an aromatic lean stream and an aromatic rich stream from a hydrocarbon feed, the process comprising: (a) obtaining a hydrocarbon feed; and (b) contacting the hydrocarbon feed with a solvent selected from a group consisting of alkyl aromatic hydrophilic polyethylene oxide, polyethylene glycols, and combinations thereof to obtain an aromatic lean stream and an aromatic rich stream. It further discloses a simultaneous process to obtain an aromatic lean stream and an aromatic rich stream. The present disclosure also discloses a process for obtaining de-aromatized kerosene from a hydrocarbon feed. Additionally, the present disclosure discloses a process for obtaining BTX from a hydrocarbon feed.

A non-aqueous extraction (NAE) process for producing bitumen from oil sands ore can include a multistage bitumen extraction step where paraffinic solvent and deasphalted oil are added at a downstream stage of extraction at solvent-to-bitumen ratios below asphaltene precipitation onset threshold to remove bitumen from the solid mineral material, while the ore is added to a first stage to mix with the solvent-bitumen mixture and produce solvent diluted bitumen. The process includes recovering the solvent diluted bitumen and the solvent diluted tailings from the extraction step. The solvent diluted bitumen is subjected to deasphalting to produce solvent diluted deasphalted bitumen that is used as a source of the paraffinic solvent and deasphalted oil supplied to extraction. The tailings and asphaltene fraction from deasphalting can be subjected to washing and the washed material can then be subjected to sand solvent recovery. The NAE process can be operated within an operating envelop for effective and efficient performance.

Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Process for deep conversion of heavy hydrocarbon feed, which includes: a) ebullated bed hydroconverting the feed in at least one three-phase reactor containing at least one supported hydroconversion catalyst; b) atmospheric fractionating effluent from a) producing gasoline fraction, gas oil cut, and atmospheric residue; c) vacuum fractionation of at least a portion of the atmospheric residue to obtain a vacuum gas oil fraction and an unconverted vacuum residue fraction; d) deasphalting at least a portion of the unconverted vacuum residue fraction with an organic solvent obtaining a hydrocarbon cut depleted in asphaltenes, termed deasphalted oil, and residual asphalt; and e) liquid/liquid extraction on the hydrocarbon cut depleted in asphaltenes extracting aromatics by a polar solvent producing an extract enriched in aromatics and resins and a raffinate depleted in aromatics and resins, at least a portion of the extract sent to the inlet of the hydroconversion as an aromatic diluent.

The present disclosure relates to the thermal liquefaction of lignin, and more particularly to lignin solvolysis of a lignin feedstock chosen based on its molecular weight. The process comprises subjecting a feed mixture (30) of lignin feedstock (10) and solvent (20) to a thermal liquefaction step by heating (110) the feed mixture (30) at a temperature between 360 and 420 ° C., separating (120) a liquid product mix (50) from a product mix (40); and recirculating at least part of said liquid product mix (50) as an oil fraction of said solvent (20).

According to one embodiment, a system and process for the equalization of pressures of a flow stream across one or more valves is provided. A process circuit having clean non-abrasive fluid and at least one slave cylinder fbr transmitting pressure to a process flow stream is employed.

A process for liquid-liquid extraction of an oil-blend of non-uniform oligomeric and polymeric components comprising: (a) preselecting a desired molecular weight (Mw) boundary between heavy and light components; (b) selecting an extractive solvent or an extractive mixture of solvents, which form essentially a single phase with the light components; (c) mixing the oil-blend and the extractive solvent or extractive mixture of solvents selected in step (b) at elevated temperature, which is at least at or above said fractionation temperature, and wherein the extractive solvent/mixture of solvents to oil-blend ratio is from 1:2 to 100:1; (d) allowing a phase split to form between the heavy components fraction and the light components/extractive solvent fraction at the fractionation temperature or at most 10° C. below the fractionation temperature; (e) followed by separation of said fractions.