Patent classifications
C22C1/02
Cu—Co—Si—Fe—P-based alloy with excellent bending formability and production method thereof
Disclosed are a copper-cobalt-silicon-iron-phosphorus (Cu—Co—Si—Fe—P)-based alloy having strength, electrical conductivity, and excellent bending formability, and a method for producing the alloy. The copper alloy contains 1.2 to 2.5% by mass of cobalt (Co); 0.2 to 1.0% by mass of silicon (Si); 0.01 to 0.5% by mass of iron (Fe); 0.001 to 0.2% by mass of phosphorus (P); a balance amount of copper (Cu); unavoidable impurities; and optionally, 0.05% by mass or smaller of each of at least one selected from a group consisting of nickel (Ni), manganese (Mn) and magnesium (Mg), wherein a ratio between cobalt (Co) mass and silicon (Si) mass meets a relationship: 3.5≤Co/Si≤4.5, wherein a ratio between iron (Fe) mass and phosphorus (P) mass meets a relationship: 1.0<Fe/P. A bimodal structure improves the bending formability while maintaining the electrical conductivity and strength.
Cu—Co—Si—Fe—P-based alloy with excellent bending formability and production method thereof
Disclosed are a copper-cobalt-silicon-iron-phosphorus (Cu—Co—Si—Fe—P)-based alloy having strength, electrical conductivity, and excellent bending formability, and a method for producing the alloy. The copper alloy contains 1.2 to 2.5% by mass of cobalt (Co); 0.2 to 1.0% by mass of silicon (Si); 0.01 to 0.5% by mass of iron (Fe); 0.001 to 0.2% by mass of phosphorus (P); a balance amount of copper (Cu); unavoidable impurities; and optionally, 0.05% by mass or smaller of each of at least one selected from a group consisting of nickel (Ni), manganese (Mn) and magnesium (Mg), wherein a ratio between cobalt (Co) mass and silicon (Si) mass meets a relationship: 3.5≤Co/Si≤4.5, wherein a ratio between iron (Fe) mass and phosphorus (P) mass meets a relationship: 1.0<Fe/P. A bimodal structure improves the bending formability while maintaining the electrical conductivity and strength.
Grey gold alloy
A grey gold alloy which is nickel-free, cobalt-free, iron-free, silver-free, copper-free, zirconium-free, niobium-free, chromium-free and manganese-free, including, expressed in weight percent, from 75.0 to 76.5% of Au, from 15 to 23% of Pd, from 0.5 to 5% of Rh, from 0 to 7% of Pt, and from 0 to 5% of at least one of the alloying elements Ir, Ru, Ti, In, Ga, B and Re, the respective percentages of all the alloying elements adding up to 100%.
Grey gold alloy
A grey gold alloy which is nickel-free, cobalt-free, iron-free, silver-free, copper-free, zirconium-free, niobium-free, chromium-free and manganese-free, including, expressed in weight percent, from 75.0 to 76.5% of Au, from 15 to 23% of Pd, from 0.5 to 5% of Rh, from 0 to 7% of Pt, and from 0 to 5% of at least one of the alloying elements Ir, Ru, Ti, In, Ga, B and Re, the respective percentages of all the alloying elements adding up to 100%.
METHOD FOR PRODUCING POWDER METAL COMPOSITIONS FOR WEAR AND TEMPERATURE RESISTANCE APPLICATIONS
A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
METHOD FOR PRODUCING POWDER METAL COMPOSITIONS FOR WEAR AND TEMPERATURE RESISTANCE APPLICATIONS
A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
DEVICE AND METHOD FOR MANUFACTURING AN ACTIVE ALLOY
An device for manufacturing an active alloy includes: a melting chamber including: a working pipe surrounded by an induction coil and forming a working area; a chamber base disposed below the working pipe and communicated with the working pipe, and including: a gas inlet hole; a vacuum pump connection port; and a vacuum sensor, for measuring a vacuum degree in the working pipe; a chamber door communicated with the chamber base; a first bracket passing through the chamber base, and moving towards a direction away from or near the working area; a second bracket extending into the working pipe, and moving towards a direction away from or near the working area; and a material recycling seat which can extend into the chamber base in a push and pull way.
DEVICE AND METHOD FOR MANUFACTURING AN ACTIVE ALLOY
An device for manufacturing an active alloy includes: a melting chamber including: a working pipe surrounded by an induction coil and forming a working area; a chamber base disposed below the working pipe and communicated with the working pipe, and including: a gas inlet hole; a vacuum pump connection port; and a vacuum sensor, for measuring a vacuum degree in the working pipe; a chamber door communicated with the chamber base; a first bracket passing through the chamber base, and moving towards a direction away from or near the working area; a second bracket extending into the working pipe, and moving towards a direction away from or near the working area; and a material recycling seat which can extend into the chamber base in a push and pull way.
Titanium-aluminum intermetallic and manufacturing method thereof for improving casting fluidity
A titanium-aluminum intermetallic for improving casting fluidity includes the following elements in atomic percentage: Al: 40 at % to 50 at %, Cr: 1 at % to 8 at %, Nb: 1 at % to 8 at %, Mo: 1 at % to 5 at %, Mn: 1 at % to 6 at %, Ni+Si+Fe: 1 at % to 15 at %, B: 0.05 at % to 0.8 at %, and the balance of Ti and inevitable impurities. The titanium-aluminum intermetallic in the present disclosure has more adequate casting fluidity, that is, has better castability.
Titanium-aluminum intermetallic and manufacturing method thereof for improving casting fluidity
A titanium-aluminum intermetallic for improving casting fluidity includes the following elements in atomic percentage: Al: 40 at % to 50 at %, Cr: 1 at % to 8 at %, Nb: 1 at % to 8 at %, Mo: 1 at % to 5 at %, Mn: 1 at % to 6 at %, Ni+Si+Fe: 1 at % to 15 at %, B: 0.05 at % to 0.8 at %, and the balance of Ti and inevitable impurities. The titanium-aluminum intermetallic in the present disclosure has more adequate casting fluidity, that is, has better castability.