A system for fabricating an infiltrated downhole tool for introduction into a wellbore includes a mold assembly including a binder bowl, a mold, a preformed blank, and a funnel. The binder bowl has a lower portion and a plurality of apertures extending through the lower portion. The preformed blank is disposed within the infiltration chamber to provide an attachment area for a body of the infiltrated downhole tool, and the funnel is disposed intermediate the binder bowl and the mold. The system further includes a binder flow channel which extends through at least one of the preformed blank, the funnel, or a displacement core disposed within the mold assembly, the blank being concentrically arranged around the displacement core.

A system for fabricating an infiltrated downhole tool for introduction into a wellbore includes a mold assembly including a binder bowl, a mold, a preformed blank, and a funnel. The binder bowl has a lower portion and a plurality of apertures extending through the lower portion. The preformed blank is disposed within the infiltration chamber to provide an attachment area for a body of the infiltrated downhole tool, and the funnel is disposed intermediate the binder bowl and the mold. The system further includes a binder flow channel which extends through at least one of the preformed blank, the funnel, or a displacement core disposed within the mold assembly, the blank being concentrically arranged around the displacement core.

Disclosed are a silicon-aluminum alloy and its preparation method. The method comprises: adding aluminum metal or molten aluminum into a container, wherein the temperature of the molten aluminum is between 700° C. and 800° C.; adding a semi-metallic silicon raw material to the molten aluminum, closing a furnace cover, carrying out vacuumization, and introducing argon, to ensure that the interior of a magnetic induction furnace is in a positive-pressure state, and stirring the aluminum metal or molten aluminum with a graphite stirring head; powering on and heating so that the aluminum metal or molten aluminum is heated to 1000° C. or above and molten, and holding the temperature between 1000° C. and 1500° C.; and after alloying is completed, cooling the molten aluminum to 1000° C. or below, opening the furnace cover, pouring the silicon-aluminum alloy into a corresponding mold, and cooling for molding.

Inventive techniques for forming unique compositions of matter are disclosed, as well as various advantageous physical characteristics, and associated properties of the resultant materials. In particular, metal(s) (including various alloys, such as Inconel superalloys) are characterized by having carbon disposed within the metal lattice structure thereof. The carbon is primarily, or entirely, present at interstitial sites of the metal lattice, and may be present in amounts ranging from about 15 wt % to about 90 wt %. The carbon, moreover, forms non-polar covalent bonds with both metal atoms of the lattice and other carbon atoms present in the lattice. This facilitates substantially homogeneous dispersal of the carbon throughout the resultant material, conveying unique and advantageous properties such as strength-to-weight ratio, density, mechanical toughness, sheer strength, flex strength, hardness, anti-corrosiveness, electrical and/or thermal conductivity, etc. as described herein. In some approaches, the composition of matter may be powderized, or the powder may be pelletized.

Inventive techniques for forming unique compositions of matter are disclosed, as well as various advantageous physical characteristics, and associated properties of the resultant materials. In particular, metal(s) (including various alloys, such as Inconel superalloys) are characterized by having carbon disposed within the metal lattice structure thereof. The carbon is primarily, or entirely, present at interstitial sites of the metal lattice, and may be present in amounts ranging from about 15 wt % to about 90 wt %. The carbon, moreover, forms non-polar covalent bonds with both metal atoms of the lattice and other carbon atoms present in the lattice. This facilitates substantially homogeneous dispersal of the carbon throughout the resultant material, conveying unique and advantageous properties such as strength-to-weight ratio, density, mechanical toughness, sheer strength, flex strength, hardness, anti-corrosiveness, electrical and/or thermal conductivity, etc. as described herein. In some approaches, the composition of matter may be powderized, or the powder may be pelletized.

An ejector for jetting modified metal is disclosed. The ejector for jetting modified metal also includes a nozzle orifice in connection with the inner cavity and configured to eject one or more droplets of liquid metal. The ejector for jetting modified metal includes a first gas source associated with the inner cavity and an external portion of the nozzle. The ejector for jetting modified metal also includes a second gas source coupled to the first gas source and in proximity to an external portion of the nozzle orifice.

The present disclosure provides a TiCB—Al seed alloy, a manufacturing method thereof and a heritable aluminum alloy. The TiCB—Al seed alloy includes an Al matrix and TiC.sub.B@TiBC seed crystals dispersed on the Al matrix, wherein the TiC.sub.B@TiBC seed crystal comprises a core part and a shell part, the core part contains B-doped TiC.sub.B, and the shell part covers at least a part of the core part and contains a TiBC ternary phase, wherein the B-doped TiC.sub.B refers to a TiC.sub.B phase formed by B atoms occupying C vacancies in a TiC.sub.x crystal, and the TiBC ternary phase refers to a ternary phase composed of Ti, B and C, wherein x<1.

The disclosure relates to sintered ceramic grains comprising 3-55 wt. % alumina, 40-95 wt. % zirconia and 1-30 wt. % of one or more other inorganic components. The invention further relates to a method for preparing ceramic grains according to the invention, comprising: making a slurry comprising alumina, zirconia; making droplets of the slurry; introducing the droplets in a liquid gelling-reaction medium wherein the droplets are gellified; drying the gellified deformed droplets.

In a sliding member, fatigue resistance of a surface layer formed by dispersing a hard material in a soft metal matrix is improved. A sliding member includes a base material layer and a surface layer, the surface layer includes a metal matrix and a hard material harder than the matrix and dispersed in the matrix, the hard material has a gradient in hardness, and the gradient in hardness gradually decreases from an inner side to a surface of the hard material.

The present invention relates to a foam material comprising:—a structural matrix (1),—at least one guest phase (2), and—a fluid, the material being characterised in that the structural matrix (1) comprises a plurality of interconnected pores (3), the one or more guest phases (2) are accommodated inside at least one pore (3) of the structural matrix (1) and the fluid is accommodated inside the pores (3). The present invention further relates to the process for preparing the foam material according to the present invention and to the various uses of the foam material according to the present invention.