Self-crimped multi-component fibers (SMF) are provided that include (i) a first component comprising a first polymeric material, in which the first polymeric material comprises a first melt flow rate (MFR) that is less than 50 g/10 min; and (ii) a second component comprising a second polymeric material, in which the second component is different than the first component. The SMF includes one or more three-dimensional crimped portions. Also provided are nonwoven fabrics comprising a plurality of SMFs. Methods of manufacturing SMFs and nonwoven fabrics including SMFs are also provided.

The present invention is a novel gas assisted nozzle and a method for micro and nanofiber production. In this composite nozzle, a high velocity gas stream is introduced through a core protruding orifice, while a liquid is introduced via at least one satellite orifice, external to the core orifice. The liquid flow is picked-up and accelerated (blown) by the gas stream from the tip of the protruding gas nozzle. This avoids passing the high velocity gas over the surface of the slow flowing liquid and achieves the acceleration of the liquid flow on its approach to being picked-up by the gas stream. Proper control of the gas and the polymer liquid flow results in fine liquid blowing and formation of micro and nanofibers.

Nonwoven fabrics are provided that include a plurality of mono-component spunbond fibers comprising a polymeric material including a polymeric blend of (i) a TS7 value of at most about 30 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (ii) a HF value of at least about 40 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (iii) a delta value of at least 20, wherein the delta value is determined by subtracting the TS7 value from the HF value; (iv) a TS7 value that is from about 5% to about 35% lower than that of an identically constructed nonwoven fabric formed from 100% polypropylene; and (v) a HF value that is from about 5% to about 35% larger than that of an identically constructed nonwoven fabric formed from 100% polypropylene.

A spunbonded nonwovens is made by first spinning thermoplastic continuous filaments and emitting them from a spinneret in a direction and then passing the filaments in the direction through a cooling chamber. Meanwhile cooling air is fed from respective manifolds flanking the chamber into the chamber to cool the filaments and the cooling air is guided into the manifolds through respective manifolds and through respective planar homogenizing elements each having a plurality of openings forming a free open surface area constituting 1 to 40% of the total surface area of the respective planar homogenizing element. The cooling air passes from the planar homogenizing element into the cooling chamber through a flow straightener.

A nonwoven fabric. The nonwoven fabric can include a first surface and a second surface and a visually discernible pattern of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property.

An anti-propylene mask and method for preparation thereof is provided; the anti-propylene mask includes a fiber cloth contact layer, an antistatic non-woven fabric layer and a fullerene/nano titanium dioxide spunbond layer which are arranged in sequence; the fullerene/nano titanium dioxide spunbond layer is made by spun-bonding the modified resin material into a fiber web; the raw materials of modified resin materials include matrix resin, carboxylated fullerene derivatives, nano titanium dioxide, a lubricant, and a coupling agent; the modified resin material is prepared by following method: the carboxylated fullerene derivative is mixed and reacted with the nano titanium dioxide to prepare the carboxylated fullerene derivative-modified nano titanium dioxide, which is then blended and extruded with the remaining components in the raw material, and thus prepared. The mask can prevent propylene from entering the human body through the human respiratory organs and has a good anti-propylene effect.

Articles, such as sanitary tissue products, including fibrous structures, and more particularly articles including fibrous structures having a plurality of fibrous elements wherein the article exhibits differential cellulose content throughout the thickness of the article and methods for making same are provided.

A method of preparing polyester elastomer meltblown nonwoven fabric membrane with porous and high bonding strength includes the following steps of: (a) Adding a reaction solvent to a reaction solvent to thermoplastic polyester elastomer (TPEE) powder or granules to prepare a solvent mixture. (b) Adding a modifier to the solvent mixture, and mixing uniformly to prepare a first mixture, the modifier includes at least one of o-xylylenediamine, m-xylylenediamine, alpha, alpha′-diamino-p-xylene, 2,3,5,6-Tetrachloro-p-xylene-alpha,alpha′-diamine, and 1,3,5,7-Tetraazatricyclodecane. (c) Adding an initiator to the first mixture, and mixing uniformly to prepare a second mixture. (d) Drying the second mixture to form a masterbatch, and (e) preparing the polyester elastomer meltblown nonwoven fabric membrane by passing the masterbatch through a meltblown process.

A cleansing wipe may be formed from a nonwoven and includes a first ethylene/alpha-olefin interpolymer and a second ethylene/alpha-olefin interpolymer. The cleansing wipe may also have a SaMbSc configuration, wherein the M, meltblown layer, is formed from the first ethylene/alpha-olefin interpolymer and the second ethylene/alpha-olefin interpolymer. The cleansing wipe may be formed a nonwoven comprising bicomponent fibers that incorporate the first ethylene/alpha-olefin interpolymer and the second ethylene/alpha-olefin interpolymer.

Plant for producing non-woven fabric, which comprises a cooling chamber provided with a first and with a second cooling section traversed by filaments of non-woven fabric. In addition, the plant comprises a feed duct connected to the cooling chamber in order to convey, within the latter, a cooling gas by means of the action of a fan, and provided with a first and with a second valve arranged for determining corresponding flows of the cooling gas to be introduced, respectively, in the first and in the second cooling section. A pressure sensor is employed in order to determine the pressure in the cooling chamber, by controlling the fan in a feedback manner.