A preparation method of self-crimping elastic combined filament yarns for knitting is disclosed, wherein the combined filament yarns are extruded from the same spinneret; a first fiber-forming polymer melt is divided into two ways, one is directly extruded after distribution; and the other is extruded after distribution by side-by-side composite spinning together with a second fiber-forming polymer melt; the first fiber-forming polymer and the second fiber-forming polymer are compatible or partially compatible; on the same spinneret, a ratio of the number of spinneret holes m for direct extrusion to the number of spinneret holes n for extrusion after distribution by side-by-side composite spinning is 1:(5-10); the self-crimping elastic combined filament yarns for knitting are prepared according to specific spinning processes, wherein the combined filament yarn mainly comprises a first fiber-forming polymer monofilament and a first/second fiber-forming polymer side-by-side composite monofilament; wherein the monofilament crimping directions are randomly distributed.

A preparation method of self-crimping elastic combined filament yarns for knitting is disclosed, wherein the combined filament yarns are extruded from the same spinneret; a first fiber-forming polymer melt is divided into two ways, one is directly extruded after distribution; and the other is extruded after distribution by side-by-side composite spinning together with a second fiber-forming polymer melt; the first fiber-forming polymer and the second fiber-forming polymer are compatible or partially compatible; on the same spinneret, a ratio of the number of spinneret holes m for direct extrusion to the number of spinneret holes n for extrusion after distribution by side-by-side composite spinning is 1:(5-10); the self-crimping elastic combined filament yarns for knitting are prepared according to specific spinning processes, wherein the combined filament yarn mainly comprises a first fiber-forming polymer monofilament and a first/second fiber-forming polymer side-by-side composite monofilament; wherein the monofilament crimping directions are randomly distributed.

Various implementations include a method of forming a bulked continuous filament (BCF) yarn. The method includes providing N molten streams of polymer, providing M spinnerets, and spinning the N molten streams of polymer through the M spinnerets. At least a first group of filaments and a second group of filaments are spun through the M spinnerets. The first group of filaments each have a first average denier per filament along a length of the filaments and the second group of filaments each having a second average denier per filament along a length of the filaments, the first and second average denier per filament being different. The method further includes combining the filaments from the M spinnerets together and texturizing the spun filaments.

Various implementations include a method of forming a bulked continuous filament (BCF) yarn. The method includes providing N molten streams of polymer, providing M spinnerets, and spinning the N molten streams of polymer through the M spinnerets. At least a first group of filaments and a second group of filaments are spun through the M spinnerets. The first group of filaments each have a first average denier per filament along a length of the filaments and the second group of filaments each having a second average denier per filament along a length of the filaments, the first and second average denier per filament being different. The method further includes combining the filaments from the M spinnerets together and texturizing the spun filaments.

The present invention relates to a device and to a method for producing a texturized filament or yarn, wherein at least one filament is guided into a draw device, is guided there by a pair of intake rollers towards at least two pairs of drafting system rollers and drawn by the same, downstream of which is disposed a texturizing device with a cooling drum. Downstream the texturizing device with the cooling drum is disposed at least one cooled drafting system roller, by which the filament, respectively the yarn is cooled to a temperature of 0° C. to 50° C.

The present invention relates to a device and to a method for producing a texturized filament or yarn, wherein at least one filament is guided into a draw device, is guided there by a pair of intake rollers towards at least two pairs of drafting system rollers and drawn by the same, downstream of which is disposed a texturizing device with a cooling drum. Downstream the texturizing device with the cooling drum is disposed at least one cooled drafting system roller, by which the filament, respectively the yarn is cooled to a temperature of 0° C. to 50° C.

There are provided microfibers that generate less formaldehyde and acetaldehyde and have a favorable fiber openness, a fiber molded body using the microfibers, and a method for producing the same. The method for producing a fiber molded body of the present invention is a method for producing a fiber molded body comprising molding of a fiber mixture, wherein the fiber mixture comprises microfibers, wherein the content of the microfibers in the fiber mixture is 5 mass % or more, wherein, in the microfibers, an amount of an oil adhered is 0.1 to 1 mass %, a total amount of ethylene oxide units and propylene oxide units generated is 0.01 to 0.5 mass %, and a single fiber fineness is 0.01 to 0.5 dtex.

There is provided a fiber molded body for sound absorbing/sound insulation materials, which is lightweight and has excellent sound absorption performance. The fiber molded body for sound absorbing/sound insulation materials of the present invention is a fiber molded body for sound absorbing/sound insulation materials comprising uncolored ultrafine chemical fibers and colored fibers or reclaimed fibers, wherein the single fiber fineness of the ultrafine chemical fibers is 0.01 to 0.5 dtex, the content of the ultrafine chemical fibers is 5 to 70 mass % and the content of the colored fibers or the reclaimed fibers is 20 to 60 mass %, in the fiber molded body for sound absorbing/sound insulation materials.

A plurality of colored filament bundles are initially extruded separately, cooled and each combined into a partial thread. The partial threads are then separately pre-swirled and stretched individually or as a partial composite thread formed from a plurality of partial threads. Crimping then occurs. After the crimping, the partial threads and the partial composite thread are combined into a composite thread and wound into a coil. In accordance with certain techniques, a melt spinning apparatus has a pre-swirling apparatus having a plurality of swirling nozzles, a post-swirling device having a plurality of post-swirling nozzles and a crimping device having a plurality of texturing nozzles, wherein the nozzles are designed such that an individual partial thread or a partial composite thread formed from a plurality of partial threads can optionally be processed.

A plurality of colored filament bundles are initially extruded separately, cooled and each combined into a partial thread. The partial threads are then separately pre-swirled and stretched individually or as a partial composite thread formed from a plurality of partial threads. Crimping then occurs. After the crimping, the partial threads and the partial composite thread are combined into a composite thread and wound into a coil. In accordance with certain techniques, a melt spinning apparatus has a pre-swirling apparatus having a plurality of swirling nozzles, a post-swirling device having a plurality of post-swirling nozzles and a crimping device having a plurality of texturing nozzles, wherein the nozzles are designed such that an individual partial thread or a partial composite thread formed from a plurality of partial threads can optionally be processed.