Various implementations include a method of forming a bulked continuous filament (BCF) yarn. The method includes providing N molten streams of polymer, providing M spinnerets, and spinning the N molten streams of polymer through the M spinnerets. At least a first group of filaments and a second group of filaments are spun through the M spinnerets. The first group of filaments each have a first average denier per filament along a length of the filaments and the second group of filaments each having a second average denier per filament along a length of the filaments, the first and second average denier per filament being different. The method further includes combining the filaments from the M spinnerets together and texturizing the spun filaments.

Various implementations include a filament that includes three lobes that extend from a central portion of the filament, and the central portion defines an axial void. Each lobe bulges outwardly at its proximal end adjacent the central portion and has edges that form a continuous concave curve toward its distal end relative to an axis A-A that extends through the distal end of the respective lobe and the central portion of the filament. Thus, a width of each lobe at the proximal end thereof is greater than a width of each lobe at or adjacent the distal end, and adjacent edges of adjacent lobes intersect each other at concave proximal ends of the adjacent edges.

Various implementations include a filament that includes three lobes that extend from a central portion of the filament, and the central portion defines an axial void. Each lobe bulges outwardly at its proximal end adjacent the central portion and has edges that form a continuous concave curve toward its distal end relative to an axis A-A that extends through the distal end of the respective lobe and the central portion of the filament. Thus, a width of each lobe at the proximal end thereof is greater than a width of each lobe at or adjacent the distal end, and adjacent edges of adjacent lobes intersect each other at concave proximal ends of the adjacent edges.

A vehicle includes a vehicle body and a vehicle propulsion system. The vehicle propulsion system includes a fuel tank having a nozzle and a tank body. The tank body is made, at least in part, from carbon fiber materials. A method of producing a carbon fiber component for the vehicle is also described.

A method and apparatus for manufacturing a carbon fiber. Pressure is applied to a filament to change a cross-sectional shape of the filament and create a plurality of distinct surfaces on the filament. The filament is converted into a graphitic carbon fiber having the plurality of distinct surfaces. A plurality of sizings is applied to the plurality of distinct surfaces of the graphitic carbon fiber in which the plurality of sizings includes at least two different sizings.

A method and apparatus for manufacturing a carbon fiber. Pressure is applied to a filament to change a cross-sectional shape of the filament and create a plurality of distinct surfaces on the filament. The filament is converted into a graphitic carbon fiber having the plurality of distinct surfaces. A plurality of sizings is applied to the plurality of distinct surfaces of the graphitic carbon fiber in which the plurality of sizings includes at least two different sizings.

A monofilament yarn (10) has a polygon cross-section having a width and a height, which width is greater than the height, and four corners (11, 12, 13, 14) of which the first two opposite corners (11, 13) have angles of over 90 degrees, and the second two opposite corners (12, 14) have angles under 90 degrees, said width being 0.1 to 3 mm. The rounded first two opposite corners have a radius of 0.1 to 0.15 mm, and the rounded second two opposite corners have a radius of 0.075 to 0.1 mm. The yarn may be used to fabricate an industrial textile, which may be a papermaking fabric such as a dryer fabric or a forming fabric, or a filter fabric, such as a disc filter, a horizontal vacuum belt filter, a belt filter press, a twin wire press, a drum filter, a pan filter, a gravity table or a filter press.

A monofilament yarn (10) has a polygon cross-section having a width and a height, which width is greater than the height, and four corners (11, 12, 13, 14) of which the first two opposite corners (11, 13) have angles of over 90 degrees, and the second two opposite corners (12, 14) have angles under 90 degrees, said width being 0.1 to 3 mm. The rounded first two opposite corners have a radius of 0.1 to 0.15 mm, and the rounded second two opposite corners have a radius of 0.075 to 0.1 mm. The yarn may be used to fabricate an industrial textile, which may be a papermaking fabric such as a dryer fabric or a forming fabric, or a filter fabric, such as a disc filter, a horizontal vacuum belt filter, a belt filter press, a twin wire press, a drum filter, a pan filter, a gravity table or a filter press.

A core-sheath conjugate fiber for artificial hair including a core part and a sheath part is provided. The core part includes of a polyester-based resin composition that contains a polyester-based resin as a main component and the sheath part includes a polyamide-based resin composition that contains a polyamide-based resin as a main component. The core-sheath conjugate fiber for artificial hair has a core-to-sheath area ratio of core:sheath=2:8 to 8:2 and a flat two-lobed cross sectional shape, and the polyamide-based resin composition has a melt viscosity of 140 Pa.Math.s or less and contains a pigment. With this configuration, a core-sheath conjugate fiber for artificial hair in which exposure of the core part is suppressed and that has a touch close to that of human hair and an improved combing property, a hair ornament product including the same, and a method for producing the same are provided.

A core-sheath conjugate fiber for artificial hair including a core part and a sheath part is provided. The core part includes of a polyester-based resin composition that contains a polyester-based resin as a main component and the sheath part includes a polyamide-based resin composition that contains a polyamide-based resin as a main component. The core-sheath conjugate fiber for artificial hair has a core-to-sheath area ratio of core:sheath=2:8 to 8:2 and a flat two-lobed cross sectional shape, and the polyamide-based resin composition has a melt viscosity of 140 Pa.Math.s or less and contains a pigment. With this configuration, a core-sheath conjugate fiber for artificial hair in which exposure of the core part is suppressed and that has a touch close to that of human hair and an improved combing property, a hair ornament product including the same, and a method for producing the same are provided.