A method and a system disclosed include drawing each of multiple synthetic yarns from a corresponding supply package to form an oriented yarn. Filaments within the oriented yarn are twisted and detwisted to provide texture thereto, to provide a low stability interlacing during weaving, and to intermingle the filaments, and a uniform air pressure is applied to the oriented yarn to provide a counter-twist. Also, a multi-pick yarn package is formed based on winding all formed oriented yarns, which serve as weft yarns forming adjacent substantially parallel yarns wound together, onto a spool. These weft yarns are simultaneously inserted in a single pick insertion event of a loom apparatus, and conveyed across a warp shed of the loom apparatus through a set of warp yarns. The set of warp yarns and the conveyed weft yarns are interlaced to produce an incremental length of a woven textile fabric.

The present invention relates to a body and hair towel comprising a microfiber interior layer and a silk exterior layer. The novel towel is comprised of a plurality of double layered capsules, wherein each capsule has an interior layer of microfiber material and an exterior layer of silk material. The exterior silk layer on the capsules provides an extremely smooth texture to the towel, thereby making the towel comfortable and convenient to use by people having dry skin, skin conditions or the like, and may also be comfortably used on hair without affecting the health of hair and skin of the users.

A composite low-twist towel that is formed of three parts: terry yarn, ground warp yarn and weft yarn. The ground warp yarn and the weft yarn are normal towel yarns and the terry yarn is a composite low-twist yarn. The composite low-twist yarn is composed of two yarns of different thickness, among them, the spun yarn is synthetic fiber spun yarn or filament yarn, and the thick yarn is the pure cotton yarn or the blended yarn of pure cotton and other fibers. The composite low-twist yarn is made into a warp beam through warping and sizing. Then, it interweaves with ground warp yarns and weft yarns through a towel loom or warp loom to form terry fabrics.

A terry article includes a ground component including a plurality of ground warp yarns and a plurality of weft yarns, and a pile component disposed on at least one of a lower side and an upper side of the ground component. The pile component includes a first plurality of piles that extend away from the ground component along a vertical direction. The first plurality of piles are formed from a first set of pile yarns comprised of natural fibers and further define a first pile height. The pile component also includes a second plurality of piles that extend away from the ground component in the vertical direction. The second plurality of piles are formed from a blend of cotton yarns and thermoplastic staple fibers and define a second pile height that is less than the first pile height.

The present disclosure relates to a textile fabric comprising a casing of three layers, the three layers comprising a top layer, a bottom layer, and an intermediate layer that is arranged between the top layer and bottom layer, wherein the top layer, the intermediate layer, and the bottom layers are bonded together through weaving.

A method includes forming a multi-pick yarn package through winding multiple oriented yarns onto a spool. The multiple oriented yarns serve as weft yarns forming adjacent substantially parallel yarns wound together, and each of the multiple oriented yarns is formed through drawing each of multiple synthetic yarns from a corresponding supply package. The method also includes simultaneously inserting the weft yarns in a single pick insertion event of a pick insertion apparatus of a loom apparatus in which the simultaneously inserted weft yarns are to be conveyed through a set of warp yarns to produce an incremental length of a woven textile fabric.

A method includes drawing each multiple partially oriented polyester yarn from a corresponding supply package to form an oriented polyester yarn as a single multi-filament polyester weft yarn, inserting the multi-filament polyester weft yarn during a single pick insertion event of a pick insertion apparatus of a loom apparatus through winding the multi-filament polyester weft yarn on a single-pick yarn package, and conveying at least two of the multi-filament polyester weft yarn across a warp shed of the loom apparatus through a set of warp yarns in the single pick insertion event to form an incremental length of a woven textile fabric having a first surface with a majority of ends of the warp yarns and a second surface with a majority of picks of the multi-filament polyester weft yarn thereon. The method also includes solely abrading the second surface to provide for comfort to a user during contact therewith.

Fibers, yarns, woven fabric including the yarns and fibers, and methods of manufacturing the same are disclosed. Fibers can include base material staple fibers and dissolvable or water-soluble fibers. At least the base material staple fiber is mixed and cleaned to form a base material web or sliver. The clean base material web or sliver is then intimately mixed with the dissolvable fibers in a blow room to form a homogenously-mixed base material/dissolvable material sliver. The homogenously-mixed base material/dissolvable material sliver is then blended again during drawing so as to produce a twice-mixed, ultra-homogenous yarn comprising base material and dissolvable material. A processing step can allow for removal of the dissolvable fibers to produce a yarn defining a plurality of pores that are uniformly distributed throughout the structure of the yarn.

Fibers, yarns, woven fabric including the yarns and fibers, and methods of manufacturing the same are disclosed. Fibers can include base material staple fibers and dissolvable or water-soluble fibers that are mixed together to define an ultra-homogenous yarn comprising base material and dissolvable material, which is provided in at least the warp direction to form a woven fabric having a 7-end, 8-end or 10-end sateen weave. A processing step provides for the removal of the dissolvable fibers to produce a yarn defining a plurality of pores that are uniformly distributed throughout the structure of the yarn. The woven fabric has a thread count between 450-1200. The woven fabric is thermally-insulative, breathable and moisture-wicking.

The present invention relates to a body and hair towel comprising a microfiber interior layer and a silk exterior layer. The novel towel is comprised of a plurality of double layered capsules, wherein each capsule has an interior layer of microfiber material and an exterior layer of silk material. The exterior silk layer on the capsules provides an extremely smooth texture to the towel, thereby making the towel comfortable and convenient to use by people having dry skin, skin conditions or the like, and may also be comfortably used on hair without affecting the health of hair and skin of the users.