The invention relates to an installation and a method for selectively producing a single- or multi-ply nonwoven includes an inclined wire former configured to deposit a sheet of wet-laid fibre material on a first circulating belt, a further belt configured to receive the sheet of wet-laid fibre material from the first circulating belt, a roller card arranged downstream in the material transport direction and configured to introduce a roller card web into the installation, a hydroentanglement arranged downstream in the material transport direction and including at least one water beam configured to entangle, bond and/or structure a single sheet of fibres or a plurality of sheets of fibres, and a dryer arranged downstream in the material transport direction.

An electrospinning device includes: a plurality of nozzles that discharge a spinning solution containing a resin; and a plurality of power sources for applying charge to the solution. The power sources are connected such that different charges are applied to the solutions discharged from the nozzles, respectively. The fiber sheet is a long fiber nonwoven fabric including first fibers and second fibers that are different from the first fibers. In a histogram based on fiber diameter distributions and frequencies of the numbers of fibers, the fiber sheet has a peak where a ratio P1 of a frequency of the number of fibers of the first fibers to a frequency of the number of fibers of the second fibers is 0.01 or more and 100 or less. Alternatively, the fiber sheet has two or more peaks in the histogram, in which a ratio P2 of a frequency of the number of fibers of the first fibers at a highest peak in a range of a fiber diameter of 3 μm or less to a frequency of the number of fibers of the second fibers at a highest peak in a range of a fiber diameter of more than 3 μm is 1 or more and 1 000 or less.

There is provided a method of manufacturing a woven textile, in which a plurality of warp yarns is interlaced with a plurality of weft yarns. A selvedge is formed by interlacing a first subset of the warp yarns with a first subset of the weft yarns and interlacing a second subset of the warp yarns with a second subset of the weft yarns. The first subset of the warp yarns is not interlaced with the second subset of the weft yarns and the second subset of the warp yarns is not interlaced with the first subset of the weft yarns. The method may be used to manufacture a multilayer textile.

Self-crimped multi-component fibers (SMF) are provided that include (i) a first component comprising a first polymeric material, in which the first polymeric material comprises a first melt flow rate (MFR) that is less than 50 g/10 min; and (ii) a second component comprising a second polymeric material, in which the second component is different than the first component. The SMF includes one or more three-dimensional crimped portions. Also provided are nonwoven fabrics comprising a plurality of SMFs. Methods of manufacturing SMFs and nonwoven fabrics including SMFs are also provided.

Nonwoven fabrics are provided that include a plurality of mono-component spunbond fibers comprising a polymeric material including a polymeric blend of (i) a TS7 value of at most about 30 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (ii) a HF value of at least about 40 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (iii) a delta value of at least 20, wherein the delta value is determined by subtracting the TS7 value from the HF value; (iv) a TS7 value that is from about 5% to about 35% lower than that of an identically constructed nonwoven fabric formed from 100% polypropylene; and (v) a HF value that is from about 5% to about 35% larger than that of an identically constructed nonwoven fabric formed from 100% polypropylene.

Provided is a composite nonwoven fabric including: a silk region that contains crimped silk fibers as a main component; and a synthetic fiber nonwoven fabric region that contains polyolefin resin-containing synthetic fibers as a main component.

An anti-propylene mask and method for preparation thereof is provided; the anti-propylene mask includes a fiber cloth contact layer, an antistatic non-woven fabric layer and a fullerene/nano titanium dioxide spunbond layer which are arranged in sequence; the fullerene/nano titanium dioxide spunbond layer is made by spun-bonding the modified resin material into a fiber web; the raw materials of modified resin materials include matrix resin, carboxylated fullerene derivatives, nano titanium dioxide, a lubricant, and a coupling agent; the modified resin material is prepared by following method: the carboxylated fullerene derivative is mixed and reacted with the nano titanium dioxide to prepare the carboxylated fullerene derivative-modified nano titanium dioxide, which is then blended and extruded with the remaining components in the raw material, and thus prepared. The mask can prevent propylene from entering the human body through the human respiratory organs and has a good anti-propylene effect.

A stabilized fabric composed of a mesh or a woven fabric is disclosed as are methods of their manufacture, the manufacture of medical devices made using a stabilized fibers and stabilized medical devices are all disclosed. Fabrics can be stabilized by several techniques including: using mechanical, chemical and/or energetic fasteners at warp and weft intersections in the weave; by using various weaving techniques and fibers. Meshes can be stabilized when properly dimensioned and arranged junctions and struts of the necessary properties are used. All of these stabilized fabrics can be made of synthetic polymer materials such as ultrahigh molecular weight PE or PP and expanded PTFE.

A fabric can comprise yarns comprising less than about 30 denier total and less than about 10 denier per filament; a density of greater than about 177 yarns per cm.sup.2; and a thickness of less than about 3.2 mil. The fabric can further comprises a weight of less than about 60 g/m.sup.2. The fabric can have performance characteristics equivalent to or greater than those in conventional implantable fabrics. A method of making such a fabric can include twisting together filaments into a multifilament yarn; passing adjacent yarns into a loom in parallel so as to allow the yarns to be woven together more closely; maintaining a consistent tension on the yarns during placement of the yarns on a loom beam and during weaving; and or subjecting the fabric to increased heat and pressure so as to compress the yarns more tightly.

Provided is a method for manufacturing a porous midsole the method including: a cotton-beating step (S1) of forming a midsole base (10) having porous voids 16 by mixing low melting fibers (12) and high melting fibers (14); and a thermoforming step (S2) of bonding and fixing the high melting fibers into a compressed state by the melt adhesive strength of the low melting fibers (12) by compressively thermoforming the midsole base (10) at a melting point temperature of the low melting fibers (12).