A method of making a molded paper web. The method includes forming a nascent web from an aqueous solution of papermaking fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form the molded paper web.

A method of making a molded paper web. The method includes forming a nascent web from an aqueous solution of papermaking fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form the molded paper web.

A tissue machine (1) has a Yankee (3) and a shoe roll (4) that forms a nip with the Yankee (3). The nip has a maximum extension from an entry point (7) to an exit point (8). A flexible belt (9) forms an outer circumference of the roll (4). A fabric (10) carries a fibrous web (W) to the nip and passes through the nip with the web. The fabric (10) reaches the circumference of the roll (4) at a first contact point (11) and wraps the roll (4) from the first contact point to the nip. A mechanical support (12) inside the belt (9) supports the belt (9) between the first contact point (11) and the nip. The fabric (10) wraps the roll (4) from the first contact point (11) by more than 80°. The invention also relates to a method of operating the machine.

A roll for molding a fibrous sheet. The roll includes a rotatably driven cylindrical shell. The cylindrical shell includes an interior surface, an exterior surface, and a permeable patterned surface on the exterior surface of the shell. The permeable patterned surface has at least one of a plurality of recesses and projections, a plurality of holes extending from the exterior surface to the interior to allow air to be moved through the shell. Each hole has an exterior end and an interior end, and a plurality of grooves. Each groove is fluidly connected to the exterior end of each hole and extends outward from the corresponding hole. The roll also includes a vacuum box on the inside of the cylindrical shell to draw air from the exterior surface of the shell to the interior surface. The vacuum box is stationary with respect to the rotation of the shell.

The present invention relates to a crescent former for producing tissue paper, the former comprising a forming section (A), a press section (B) and a drying section (C), wherein the crescent former further comprises a felt fabric (41) for carrying the stock from the forming nip (15) of the forming section (A) to the press nip (22) of the press section (B), and the felt fabric (41) being configured to carry the stock to the press nip (22) where the stock is transferred to the drying section (C), wherein further the felt fabric (41) is configured to be returned from the press nip (22) to the forming nip (15) in a return section (D) such that the felt fabric (41) forms an endless loop, wherein the return section (D) comprises a cleaning station (42), of which at least a part is arranged in a negative machine direction (−MD) in relation to a center line (R) of the forming roll (12).

Provided is a paper roll production apparatus that saves installation space and enables production of paper rolls of different qualities and a shortening of production time. The paper roll production apparatus includes: a sheet-forming and dewatering part 5 forming paper stock into a sheet and for dewatering the paper stock; a drying machine 6 drying the paper stock dewatered by the sheet-forming and dewatering part 5 to form a dry paper material; a switching mechanism part switching to feed, into the drying machine 6, the paper stock dewatered by a first sheet-forming machine included in the sheet-forming and dewatering part 5 or the paper stock dewatered by a second sheet-forming machine included in the sheet-forming and dewatering part 5; and a winder 8 winding up the dry paper material provided by the drying machine 6 to form a paper roll. The first sheet-forming machine operates at a sheet-forming speed at which a fiber orientation of the paper stock is maintained. The second sheet-forming machine operates at a sheet-forming speed faster than the sheet-forming speed of the first sheet-forming machine. The winder 8 winds up the dry paper material at a speed corresponding to the sheet-forming speed of the first sheet-forming machine or to the sheet-forming speed of the second sheet-forming machine to form the paper roll material.

A method of making a fibrous sheet. The method includes forming a nascent web from an aqueous solution of papermaking fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form a molded paper web. The method further includes drying the molded paper web in a drying section to form a fibrous sheet.

A method of making a molded paper web includes bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A tissue machine (1) has a Yankee (3) and a shoe roll (4) that forms a nip with the Yankee (3). The nip has a maximum extension from an entry point (7) to an exit point (8). A flexible belt (9) forms an outer circumference of the roll (4). A fabric (10) carries a fibrous web (W) to the nip and passes through the nip with the web. The fabric (10) reaches the circumference of the roll (4) at a first contact point (11) and wraps the roll (4) from the first contact point to the nip. A mechanical support (12) inside the belt (9) supports the belt (9) between the first contact point (11) and the nip. The fabric (10) wraps the roll (4) from the first contact point (11) by more than 80°. The invention also relates to a method of operating the machine.

A drive arrangement comprising a roll with a roll bearing, a bearing housing and a motor, wherein the bearing housing of the roll bearing is connected to a frame or a foundation and a drive torque of the motor can be transmitted to the roll. The motor is connected to the bearing housing and a reaction torque of the motor can be transmitted into the bearing housing. This allows avoidance of mechanical stresses introduced into the roll with good accessibility of the rolls.