A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

A paper product having improved printing characteristics and a method of making the paper product. This paper product has a fibrous substrate and top layer of surface enhanced pulp fibers that is integrally coupled to the top surface of the fibrous substrate. The paper product is produced by providing an aqueous slurry formed from a blend of cellulosic fibers and water and at least partially dewatering the aqueous slurry of cellulosic fibers and water to form the fibrous substrate. Subsequently, a surface treatment formed from an aqueous composition of water and surface enhanced pulp fibers is applied to the top surface of the fibrous substrate and thereafter the treated fibrous substrate is dried to form a paper product having enhanced printing characteristics.

A paper product having improved printing characteristics and a method of making the paper product. This paper product has a fibrous substrate and top layer of surface enhanced pulp fibers that is integrally coupled to the top surface of the fibrous substrate. The paper product is produced by providing an aqueous slurry formed from a blend of cellulosic fibers and water and at least partially dewatering the aqueous slurry of cellulosic fibers and water to form the fibrous substrate. Subsequently, a surface treatment formed from an aqueous composition of water and surface enhanced pulp fibers is applied to the top surface of the fibrous substrate and thereafter the treated fibrous substrate is dried to form a paper product having enhanced printing characteristics.

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) reducing surface roughness of the substrate; providing a nano-coating on the surface of the substrate obtained in step d) such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) reducing surface roughness of the substrate; providing a nano-coating on the surface of the substrate obtained in step d) such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

A paper product having improved printing characteristics and a method of making the paper product. This paper product has a fibrous substrate and top layer of surface enhanced pulp fibers that is integrally coupled to the top surface of the fibrous substrate. The paper product is produced by providing an aqueous slurry formed from a blend of cellulosic fibers and water and at least partially dewatering the aqueous slurry of cellulosic fibers and water to form the fibrous substrate. Subsequently, a surface treatment formed from an aqueous composition of water and surface enhanced pulp fibers is applied to the top surface of the fibrous substrate and thereafter the treated fibrous substrate is dried to form a paper product having enhanced printing characteristics.

A paper product having improved printing characteristics and a method of making the paper product. This paper product has a fibrous substrate and top layer of surface enhanced pulp fibers that is integrally coupled to the top surface of the fibrous substrate. The paper product is produced by providing an aqueous slurry formed from a blend of cellulosic fibers and water and at least partially dewatering the aqueous slurry of cellulosic fibers and water to form the fibrous substrate. Subsequently, a surface treatment formed from an aqueous composition of water and surface enhanced pulp fibers is applied to the top surface of the fibrous substrate and thereafter the treated fibrous substrate is dried to form a paper product having enhanced printing characteristics.