A door comprising a molded core formed of a rigid foam material, having rigid reinforcing inserts affixed to the molded core.

A door panel comprising a body having front and rear door skins delimiting an interior for sandwiching filling material, an interlock provided with the body and configured to lock the front and rear skins and thereby prevent displacement of the front and rear skins along at least two transverse directions, and a reinforcement member provided between the front and rear door skins and extending transversely to the interlock for providing reinforcement to the body.

A door skin is provided that includes at least one inner panel, an outer body portion surrounding the at least one inner panel, and at least one contoured portion surrounding the at least one panel and interconnecting the at least one panel to the outer body portion. The at least one contoured portion is recessed from the at least one panel and the outer body portion and includes a center base portion that interconnects with the outer body portion via a first sloping portion and with the panel via a second sloping portion. The first sloping portion includes a first angled portion and a first bump. The second sloping portion includes second and third bumps.

A method of making a door involves providing a first door facing including a first raised region and a first panel recessed from the first raised region by a first dimension, and securing a first core insert having a thickness equal to the first dimension to the first raised region. A second door facing including a second raised region and a second panel recessed from the second raised region by a second dimension is provided. A second core insert having a thickness equal to the second dimension is secured to the second raised region. A central core component is secured to the first panel and the first core insert after the first core insert has been secured to the first raised region. The second panel and the second core insert are secured to the central core component after the second core insert has been secured to the second raised region.

This invention relates to doors having internal blocking components that reduce or eliminate telegraphing of the outer surface of the door facings. In particular, the invention relates to steel-edge steel doors that have internal solid wood blocks that have one or more integral cantilever beams formed into the blocks to interact with the adjoined oppositely arranged door facings in order to eliminate visually apparent door telegraphing. The blocks are modified to contain notches formed therein to form the cantilever beams.

A multi-threat security apparatus system for critical infrastructure protection is disclosed having an above-ground concrete base, a vertical post system adapted to be attached to the above-ground concrete base and to receive a plurality of louvers. The plurality of louvers provides the necessary ballistic protection for and air flow through to the critical infrastructure. The louvers may include a composite of aluminum foam, a resin impregnated ballistic material and an aluminum foam. The composite structure may be used on doors, panels or building walls.

An acoustic door assembly having 1¾″ thickness, a sound transmission class (STC) rating greater than 50, UL10C 20-minute fire rating, and constructed without sheet metal or lead. In an embodiment, the door assembly includes a frame housing a decoupled internal core sandwiched between two mass-loaded vinyl outer faces. The internal core includes a multi-layering of low-density layers for absorbing high-frequency noise, damping layers of mass-loaded vinyl for absorbing low-frequency noise, and a flame-retardant layer. The outer faces are a multi-layered assembly coupled to a frame of the door assembly and in contact communication to the internal core, the outer faces having layers of mass-loaded vinyl, plywood, high-density fiberboard, and a veneer.

An insulated door leaf (10) for a gate (100), the door leaf (10) comprising—insulating baffles (20) comprising a bottom baffle (22) and one or more intermediate baffles (24), the baffles (20) comprise baffle channels forming one or more common cord channels (40) from the bottom baffle (22) through the one or more intermediate baffles (24), —one or more cords (50) extending from the bottom baffle (22) through the one or more common cord channels (40).

A method of making a door involves providing a first door facing including a first raised region and a first panel recessed from the first raised region by a first dimension, and securing a first core insert having a thickness equal to the first dimension to the first raised region. A second door facing including a second raised region and a second panel recessed from the second raised region by a second dimension is provided. A second core insert having a thickness equal to the second dimension is secured to the second raised region. A central core component is secured to the first panel and the first core insert after the first core insert has been secured to the first raised region. The second panel and the second core insert are secured to the central core component after the second core insert has been secured to the second raised region.

Composite door systems are provided for use in a protective barrier structure. The composite door systems provide for quick assembly, safety, security, and resistance to physical impacts or threats. The composite door systems may include a shell and a core that can be factory completed or finished on site. The shell may be shipped to the assembly location of the barrier structure, and the core may be formed on site by pouring liquid fill material into a cavity of the shell, which is allowed to cure into a solid fill material. Hardware housings may be operatively coupled to the shell that are made to receive door hardware but resist the liquid full material from filling the hardware housings. The shell, core, and/or hardware housings may provide resistance to damage, such as projectiles to provide enhanced security protection to the occupants or contents of the building structure.