E21B7/068

System and method to control a dual motor rotary steerable tool

A drilling system for drilling a wellbore that includes a drill string rotatable in a first direction. The system also includes a bottom hole assembly (BHA) that includes: a drill bit, a housing with a bore, a first fluid-driven motor in fluid communication with the bore and connected with and configured to rotate a portion of the BHA in a second direction opposite the first direction, a second fluid-driven motor in fluid communication with the bore and connected with and configured to rotate the drill bit, a valve in fluid communication with a vent including a flow path arranged to direct fluid away from any one or both of the fluid-driven motors, and a controller in communication with and configured to adjust a drilling parameter of the BHA by controlling the valve to adjust a flow rate of the fluid output from the valve into the vent.

METHOD AND APPARATUS FOR TESTING AND CONFIRMING A SUCCESSFUL DOWNLINK TO A ROTARY STEERABLE SYSTEM
20220333443 · 2022-10-20 ·

A method that includes an electronic application identifying a downlink sequence for execution by a surface control system of a drilling rig, with the sequence including target output values of a mud pump system and/or a drive system. The method includes instructing the control system to operate in accordance with the sequence. The application receives measured output values of the mud pump system and/or the drive system and calculates differences between the target and measured output values. When the differences are within a level of tolerance, then the application identifies the control system as compliant; and when the differences are greater than the level of tolerance, then the application identifies the control system as non-compliant. The method also includes the application receiving data from a BHA of the drilling rig and determining, based on the data received, if a downlink to the BHA was successful.

STEERING ACTUATION FEEDBACK FOR A ROTARY STEERABLE SYSTEM
20230130310 · 2023-04-27 ·

A method for drilling a subterranean wellbore includes rotating a bottom hole assembly (BHA) in the wellbore to drill. The BHA includes a rotary steerable tool or a steerable drill bit having at least one external pad that extends radially outward into contact with a wall of the wellbore and thereby steers while drilling. A toolface demand is received and processed to compute open and close toolface angles for opening and closing a valve that actuates the steering pad. The rotation rate of the BHA is measured and processed to compute times for opening and closing the valve. The valve is opened and closed at the computed times and toolface angles at which the valve opens and closes are measured. The open and close toolface angles are compared with the measured toolface values to obtain a toolface error which is then processed to compute new open and close toolface angles.

Real-time fault diagnostics and decision support system for rotary steerable system

A method and system for a rotary steerable system (RSS). The method may comprise disposing the RSS into a borehole, identifying a failure from the one or more tracking measurements, the mechanical operation of the RSS, or the one or more sensors from a diagnostic review. Additionally, the method may further comprise flagging the failure with a failure code and reporting the failure and its mitigation actions to personnel in real time. The system may comprise one or more sensors configured to measure a location the RSS in a formation from one or more tracking measurements and monitor a mechanical operation of the RSS. The system may further comprise an information handling system.

Hybrid bearing assemblies for downhole motors

A downhole motor includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, and a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, wherein the bearing assembly is configured to provide a first flowpath extending into a central passage of the bearing mandrel from an annulus formed between the bearing mandrel and the bearing housing and a second flowpath separate from the first flowpath, that extends through a bearing of the bearing assembly that is disposed radially between the bearing mandrel and the bearing housing, wherein a plurality of rotary seals are positioned radially between the bearing mandrel and the bearing housing to form an sealed chamber that is spaced from the bearing of the bearing assembly.

Apparatus for automated slide drilling

An automated slide drilling system (ASDS) may be used with a drilling rig system to control slide drilling. The ASDS may autonomously control slide drilling without user input during the slide drilling. The ASDS may further support a transition from rotary drilling to slide drilling to rotary drilling without user input during the transitions. The ASDS may also support user input and user notifications for various steps to enable manual or semi-manual control of slide drilling by a driller or an operator.

DRILLING TURBINE AND METHOD OF DIRECTIONAL DRILLING

A drilling turbine (1) comprises a housing (2) in which a drive shaft (6) is rotatably mounted, and a turbine impeller (3) designed to set the drive shaft (6) in rotation. The drive shaft (6) is connectable to a drilling tool (4, 5). The housing has at least one drive line (9, 12) with at least one drive mouth (19), through which a drive fluid can be directed onto the turbine impeller (3). The turbine impeller (3) is connected directly to the drive shaft (6) such that, during operation, the turbine impeller (3), the drive shaft (6) and the drilling tool (4, 5) rotate at the same rotational speed. The housing (2) has a diameter of about 2.5 to about 15 cm and/or a length of about 3 cm to about 15 cm. A method for directional drilling uses a drilling turbine of this type.

REACTIVE TORQUE AUTOMATIC BALANCING DEVICE FOR SCREW DRILLING TOOL, DRILLING STRING, AND METHOD

A reactive torque automatic balancing device for a screw drilling tool includes an upper joint (1); a core cylinder (9) having an inner chamber in communication with the screw drilling tool (305) located downstream, so that drilling fluid from the inner chamber of the upper joint (1) flows to the screw drilling tool (305) through the inner chamber of the core cylinder (9) to allow the screw drilling tool to perform drilling; a lower joint (16) fixedly arranged at a lower end of the core cylinder (9); and an automatic balancing assembly, which is arranged between an outer wall of the core cylinder (9) and an inner wall of the upper joint (1), and driven by hydraulic pressure generated by a part of the drilling fluid flowing through the inner chamber of the upper joint (1).

Self-adjusting directional drilling apparatus and methods for drilling directional wells
11643877 · 2023-05-09 · ·

An apparatus for drilling curved and straight sections of a wellbore is disclosed that in one non-limiting embodiment includes a drilling assembly configured to include a drill bit at an end thereof that can be rotated by a drive in the drilling assembly and by the rotation of the drilling assembly, and wherein the drilling assembly includes: a deflection device that (i) tilts a section of the drilling assembly within a selected plane when the drilling assembly is substantially rotationally stationary to allow drilling of a curved section of the wellbore by rotating the drill bit by the drive; and (ii) straightens the section of the drilling assembly when the drilling assembly is rotated to allow drilling of a straight section of the wellbore.

Active alternator control in a downhole tool string

A downhole system includes a drill string having a drilling fluid flow channel and at least one turbine alternator deployed in the flow channel. The turbine alternator is configured to convert flowing drilling fluid to electrical power. A voltage bus is configured to receive electrical power from the turbine alternator and at least one electrical motor is configured to receive electrical power from the voltage bus. An electronic controller is configured to provide active control of the turbine alternator via processing a desired speed of the electrical motor to generate a desired torque current and feeding the desired torque current forward to the turbine alternator. The turbine alternator is responsive to the desired torque current such that it modifies the electrical power provided to the voltage bus in response to the desired torque.