A piston, particularly a piston for use in a diesel engine, particularly a heavy duty diesel engine, is formed from a billet of metal, such that the finished piston has a mass that is at least 50%, and, more preferably, up to about 62%, of the mass of the billet. Other than finishing steps, the piston is formed with a closed gallery, without loss of mass through machining processes.

A piston for an internal combustion engine may include an encircling ring section in a region of a piston crown. The piston may include a convection region, which has at least one cavity containing a heat transfer medium for dissipation of heat from the piston crown to an underside of the piston. The piston may include a heat insulating region, which is arranged between the ring section and the convection region and thermally insulates the ring section.

A piston for an internal combustion engine may include an encircling ring section in a region of a piston crown. The piston may include a convection region, which has at least one cavity containing a heat transfer medium for dissipation of heat from the piston crown to an underside of the piston. The piston may include a heat insulating region, which is arranged between the ring section and the convection region and thermally insulates the ring section.

A piston capable of reducing undesirable “knock,” reducing hydrocarbon emissions, and providing more complete combustion, is provided. The piston includes a multilayer coating having a thickness of 500 microns or less disposed on an upper combustion surface. The coating includes a bond layer including nickel disposed on the upper combustion surface. A thermal barrier layer including a ceramic composition is disposed on the bond layer. A sealant layer formed of metal is disposed on the thermal barrier layer. A catalytic layer including at least one of platinum, ruthenium, rhodium, palladium, osmium, and iridium is disposed on the sealant layer. The catalytic layer can be disposed on select regions or the entire upper combustion surface to promote combustion through a catalyzed reaction.

A piston capable of reducing undesirable “knock,” reducing hydrocarbon emissions, and providing more complete combustion, is provided. The piston includes a multilayer coating having a thickness of 500 microns or less disposed on an upper combustion surface. The coating includes a bond layer including nickel disposed on the upper combustion surface. A thermal barrier layer including a ceramic composition is disposed on the bond layer. A sealant layer formed of metal is disposed on the thermal barrier layer. A catalytic layer including at least one of platinum, ruthenium, rhodium, palladium, osmium, and iridium is disposed on the sealant layer. The catalytic layer can be disposed on select regions or the entire upper combustion surface to promote combustion through a catalyzed reaction.

A piston for an internal combustion engine includes a piston head and a piston skirt, wherein the piston head has a piston base, a circumferential ring part and, in the region of the ring part, a circumferential closed cooling channel or sealed cavity. An inner side of the piston has two lower surfaces which transform continuously in the region of the piston central axis (M) to form an arched surface. The piston skirt has piston hubs provided with hub bores which are interconnected by means of running surfaces which have inner surfaces facing the inside of the piston. Starting from the free ends of the piston skirt, inside the piston on the pressure side (DS) and/or counter pressure side (GDS), an inner surface of a running surface continuously transforms into a guiding surface for a coolant which transforms continuously on the side thereof into a lower surface.

A piston for an internal combustion engine includes a piston head and a piston skirt, wherein the piston head has a piston base, a circumferential ring part and, in the region of the ring part, a circumferential closed cooling channel or sealed cavity. An inner side of the piston has two lower surfaces which transform continuously in the region of the piston central axis (M) to form an arched surface. The piston skirt has piston hubs provided with hub bores which are interconnected by means of running surfaces which have inner surfaces facing the inside of the piston. Starting from the free ends of the piston skirt, inside the piston on the pressure side (DS) and/or counter pressure side (GDS), an inner surface of a running surface continuously transforms into a guiding surface for a coolant which transforms continuously on the side thereof into a lower surface.

A piston arrangement (12) for an internal combustion engine (10) comprises one or more pistons (14) which are at least partly constructed from a technical ceramic material. An axially disposed bore (20) for receiving a heat transfer member (22) is provided in at least one of the pistons (14). The heat transfer member (22) is reconfigurable from a first, solid, state to a second state in which at least part of the heat transfer member (22) is in a liquid state so as to transfer heat away from and thus cool the piston rod (16) as the piston reciprocates. A cylinder arrangement (46) for the internal combustion engine (10) comprises one or more cylinders (48) which are at least partly constructed from a technical ceramic material. One or more grooves (54) are formed in the cylinder (48), to decrease the thermal gradient between the inside and outside of the cylinder (48). A piston (14) for the internal combustion engine (10) comprises a piston rod (16) and a piston crown (18) which is at least partly constructed from a technical ceramic material. An insulation arrangement (40) between the piston rod (16) and the piston crown (18) comprises segments (42) configured such that when disposed on the piston rod (16) axial slots or spaces are defined between the segments (42).

A piston arrangement (12) for an internal combustion engine (10) comprises one or more pistons (14) which are at least partly constructed from a technical ceramic material. An axially disposed bore (20) for receiving a heat transfer member (22) is provided in at least one of the pistons (14). The heat transfer member (22) is reconfigurable from a first, solid, state to a second state in which at least part of the heat transfer member (22) is in a liquid state so as to transfer heat away from and thus cool the piston rod (16) as the piston reciprocates. A cylinder arrangement (46) for the internal combustion engine (10) comprises one or more cylinders (48) which are at least partly constructed from a technical ceramic material. One or more grooves (54) are formed in the cylinder (48), to decrease the thermal gradient between the inside and outside of the cylinder (48). A piston (14) for the internal combustion engine (10) comprises a piston rod (16) and a piston crown (18) which is at least partly constructed from a technical ceramic material. An insulation arrangement (40) between the piston rod (16) and the piston crown (18) comprises segments (42) configured such that when disposed on the piston rod (16) axial slots or spaces are defined between the segments (42).

A method for producing a piston blank or a piston for an internal combustion engine, includes providing a thickened portion formed in at least one box wall in the direction of thickness approximately in the center thereof, which is at least partly flush with a cooling channel. A resulting piston blank or piston having these features can be made in a casting mold or forging die designed in a corresponding manner.