A thruster includes multiple segments of electrically-operated propellant, electrodes for igniting one or a few of the electrically-operated propellant segments at a time, and a propellant feeder for moving further propellant segments into engagement with the electrodes. The segments may be configured to provide equal increments of thrust, or different amounts of thrust. The segments may each include an electrically-operated propellant material surrounded by a sealing material, so as to keep the propellant material away from moisture and other contaminants (and/or the vacuum of space) before each individual segment is to be used. The thruster may be included in any of a variety of flight vehicles, for example in a small satellite such as a CubeSat satellite, for instance having a volume of about 1 liter, and a mass of no more than about 1.33 kg.

A method is provided for solid-propellant engines to be dismantled safely and in accordance with environmental standards having been scrapped. For each engine to be dismantled, it is mounted on a static test rig, immersed in a tank filled with water and started such that propellant is used up under the water. The soluble part of the combustion products (gases or condensates) thus remains trapped in the water in the tank while the non-soluble solid products drop to the bottom of the tank. The body of the engine emptied of its fuel in this way and rendered pyrotechnically inert is then taken apart or disassembled. Periodically, the water in the tank is withdrawn and the tank stripped of its deposits such that subsequent dismantling operations can be carried out under proper conditions. All of the combustion products recovered are sent to appropriate reprocessing plants. The method allows high dismantling rates.

A method is provided for solid-propellant engines to be dismantled safely and in accordance with environmental standards having been scrapped. For each engine to be dismantled, it is mounted on a static test rig, immersed in a tank filled with water and started such that propellant is used up under the water. The soluble part of the combustion products (gases or condensates) thus remains trapped in the water in the tank while the non-soluble solid products drop to the bottom of the tank. The body of the engine emptied of its fuel in this way and rendered pyrotechnically inert is then taken apart or disassembled. Periodically, the water in the tank is withdrawn and the tank stripped of its deposits such that subsequent dismantling operations can be carried out under proper conditions. All of the combustion products recovered are sent to appropriate reprocessing plants. The method allows high dismantling rates.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

A method for generating electric power for a rocket system includes burning a primary solid propellant grain to create a primary high pressure gas for providing thrust to the rocket, opening a first valve to divert a portion of the high pressure gas to an auxiliary solid propellant grain for igniting the auxiliary solid propellant grain, wherein the auxiliary solid propellant grain is disposed in a housing separate from the primary solid propellant grain, and burning the auxiliary solid propellant grain to create an auxiliary high pressure gas for turning a turbine. The method further includes driving a generator with the turbine and generating an electric power with the generator.

A method for generating electric power for a rocket system includes burning a primary solid propellant grain to create a primary high pressure gas for providing thrust to the rocket, opening a first valve to divert a portion of the high pressure gas to an auxiliary solid propellant grain for igniting the auxiliary solid propellant grain, wherein the auxiliary solid propellant grain is disposed in a housing separate from the primary solid propellant grain, and burning the auxiliary solid propellant grain to create an auxiliary high pressure gas for turning a turbine. The method further includes driving a generator with the turbine and generating an electric power with the generator.

A rocket booster has an annular shape, with a casing defining an annular space therewithin, and a solid rocket fuel in the annular spacing. The rocket booster also includes one or more nozzle pieces, mechanically coupled to the casing, that define one or more nozzles at the aft side of the rocket booster. The rocket booster may be mechanically coupled to an object protruding from the back of a fuselage of a flight vehicle, such as a missile. For example, the rocket booster may be placed around an aft turbojet nozzle of the flight vehicle. This allows the rocket booster to be used in situations where primary propulsion must be running both before and after (and perhaps during) the firing of the rocket booster.

A rocket booster has an annular shape, with a casing defining an annular space therewithin, and a solid rocket fuel in the annular spacing. The rocket booster also includes one or more nozzle pieces, mechanically coupled to the casing, that define one or more nozzles at the aft side of the rocket booster. The rocket booster may be mechanically coupled to an object protruding from the back of a fuselage of a flight vehicle, such as a missile. For example, the rocket booster may be placed around an aft turbojet nozzle of the flight vehicle. This allows the rocket booster to be used in situations where primary propulsion must be running both before and after (and perhaps during) the firing of the rocket booster.

A combustion chamber including a diverging portion. The combustion chamber extends along a longitudinal axis and includes a fluid injection system from which there extends in a downstream direction a wall presenting a throat and a diverging portion situated downstream from the throat. The chamber further includes a tubular element surrounding the wall at least in part and configured to take up most of forces generated during operation of the chamber on the downstream end of the wall to transfer the forces to a structure situated upstream from the chamber.

A combustion chamber including a diverging portion. The combustion chamber extends along a longitudinal axis and includes a fluid injection system from which there extends in a downstream direction a wall presenting a throat and a diverging portion situated downstream from the throat. The chamber further includes a tubular element surrounding the wall at least in part and configured to take up most of forces generated during operation of the chamber on the downstream end of the wall to transfer the forces to a structure situated upstream from the chamber.